Chery A11. Manual - part 138

Disassembly and Assembly of Transmission   

 

1. 

Fastening screw CQ1500885 (4 pieces with torque at 25 Nm)

 2. 

Fastening screw CQ1500865 (2 pieces with torque at 25 Nm)

 

3. Draining plug 

4. Rear housing of transmission 

5. Gear-5 synchronizer assembly   

6. Gear-5 driven gear snap ring 

7. Gear-5 driven gear 

8. Gear-5 fork locking board 

9. Gear-5 fork assembly   

10. Gear-5 toothholder fastening turnbuckle 

11. Disk gasket 

12. Gasket 

 

 

 

7

 

1.  Rear baffle screws of input shaft (4 pieces with torque at 15Nm) 

2.  Transmission housing assembly 

3.  Fastening screws Q1830845 (12 pieces with torque at 25Nm) 

4.  O seal ring   

5.  Screw plug cap of shifting gear   

6.  Big spreader spring of shifting gear 

7.  Shifting gear assembly 

8.  Shifting locking-seat assembly 

9.  Spread spring—damping ring 

10. Output flange 

11.  Disk-shape washer of output flange 

12.  Snap ring of output flange 

13.  Blind cover of flange 

14.  Idler shaft fixed bolt 

15.  Fastening screws CQ1500835 (2 pieces with torque at 25Nm) 

 

 

8

 

1.  Gear-4 driven gear snap ring 
2.  Gear-4 driven gear 
3.  Gear-3 driven snap ring 
4.  Gear-3 driven gear 
5.  Gear-2 driven gear 
6.  Gear-2 synch ring 
7.  Gear-2 needle roller bearing 
8.  Gear-2 needle roller bearing bush 
9.  Gear-1 and gear-2 synchronizer assembly 
10.  Gear-1 synch ring 
11.  Gear-1 driven gear 
12.  Gear-1 needle roller bearing 
13.  Fixing bolt of bearing seat 
14.  Closing ring of gear-1 needle roller bearing 
15.  Intermediate bearing seat of output shaft   
16.  Differential gear assembly 

17. Damping ring  
18.  Spreader spring—damping ring 
19. Output flange 
20.  Disk-shape gasket of output flange 
21.  Snap ring of output flange 
22.  Blind cover of output flange 
23. Fork shaft 
24.  Gear-5 fork bushing 
25.  Gear-3 and gear-4 forks 
26.  Gear-5 fork guide board 
27.  Guide board of reverse gear fork 
28.  Gear-1 and gear-2 forks 
29.  Input shaft assembly 
30. Idler shaft 
31. Idler assembly 
32.  Clutch housing assembly 

 

9

Disassembly and Assembly of Transmission   

Disassembly  

 

Support up the transmission, unscrew the draining plug of 

clutch at side of differential gear, and unscrew the 

draining plug of rear cover. (as indicated by arrow). Drain 

out the oil completely.   

Unscrew the joint bolt of rear housing and transmission 

housing, dismantle the rear housing assembly and take out 

the separate bearing of clutch and gasket of rear housing. 

Pull out the separate jogger of clutch 

Remove  the  black  dust  cover  of  shifting  bearing  (A), 

unscrew the shifting locking-seat assembly (1) and rev 

lamp switch assembly (2).     

 

 

10