Kia Carens. Manual - part 180

  2001 > 1.8L DOHC >

 

Disassembly

Primary shaft assembly

1. Measure thrust clearance of all gears before disassembly, refer to Preinspection.

2. Disassemble in order shown in figure, refer to Disassembly note.

Check thrust clearance of all gas before disassembly and after assembly.

Preinspection

3rd gear throust clearance

1. Measure clearance between 3rd gear and 2nd gear.

Clearance : 0.002~0.008 in (0.05~0.20 mm)
Maximum : 0.010 in (0.25 mm)

2. If clearance exceeds maximum check contact surfaces of 3rd gear, 2nd gear and cltuch hub(3rd/4th).

Replace worn and damaged parts.

4th gear thrust clearance

1. Measure clearance between 4th gear and ball bearing.

Clearance : 0.007~0.015 in (0.17~0.37 mm)
Maximum : 0.017 in (0.42 mm)

2. If clearance exceeds maximum, check contact surfaces of 4th gear, ball bearing, and clutch hub(3rd/4th).

Replace worn and damaged parts.

Bearing(4th gear end)

1. Remove bearing by using SST(0K130 171 013).

3rd/4th clutch hub assembly, 3rd synchronizer ring and 3rd gear

1. Remove retaining ring.

2. Remove 3rd/4th clutch nub asembly, 3rd synchronizer ring, and 3rd gear by using SST (0K130 175 008).

Bearing (1st end)

1. Remove bearing by using SST(0K670 990 AA0).

Assembly

Primary shaft assembly

Assemble in order shown in figure, refer to Assembly note.

Bearing(1st gear end)

1. Install new bearing by using SST(0K130 A13/0K011 270 A02).

Primary 3rd gear, 3rd synchronizer ring and 3rd/4th clutch hub assembly

1. Install 3rd gear, 3rd synchronizer ring, and 3rd/4th clutch nub assembly.

4th synchronizer ring, primary 4th gear and bearing(4th gear end)

1. Install 4th synchronizer ring. 4th gear, and new bearin by uisng SST(0K130 175 008/0k011 270 A02)

2. Measure clearance between primary 3rd gear and 2nd gear.

Clearance : 0.002~0.009 in (0.05~0.20 mm)
Maximum : 0.010 (0.25 mm)

3. Measure clearance between primary 4th gear and bearing 94th gear end).

Clearance : 0.007~0.015 in (0.17~0.37 mm)
Maximum : 0.017 in. (42 mm)

4. If not as specified, disassemble and reassemble primary shaft assembly.