Kia Carens. Manual - part 178

  2001 > 1.8L DOHC >

 

Component

  2001 > 1.8L DOHC >

 

Disassembly

Coutch operation

1. Install SST (0K201 190 016) as shown, and check clutch operation by applying compressed air.

Air pressure : 57 psi (392 kPa, 4.0 kg/cm²) maximum

Clutch clearance

1. Measure clearance between snap ring and retaining plate of 3-4 clutch.

2. If clearance is not within specification, replace parts as necessary.

3-4 clutch clearance : 0.051~0.063 in (1.3~1.6 mm)

Disassembly

1. Remove two trust bearings.

2. Install SST (0K201 190 AA1) to 3-4 clutch as shown.

3. Compress spring and retainer assembly.

4. Remove snap ring.

5. Remove SST (0K201 190 AA1), then remove spring and retainer.

6. Remove snap ring.

7. Remove retaining plate.

8. Remove drive and driven plates. (each three)

9. Install SST (0K201 190 016) onto 3-4 clutch drum and remove 3-4 clutch piston using compressed air.

air pressure : 57 psi (392 kPa, 4.0 kg/cm²) maximum

10. Remove SST (0K201 190 016).

11. Remove outer seal and inner seal 3-4 clutch piston.

Inspection

Drive plate

1. Measure facing thickness in three places, and determine average of three readings.

Standard : 0.063 in (1.6 mm)
Minimum : 0.055 in (1.4 mm)

2. If not within specification, replace drive plate(s).

Return spring

1. Measure spring free length.

Specifications

Outer diameter in (mm)

Free length in (mm)

Number of coils in (mm)

Wire diameter in (mm)

2.929 (74.4)

1.594 (40.5)

1.0

0.197 (5.0)

2. If not within specification, replace spring.

3-4 clutch piston

1. Verify that there is not air leakage when applying compressed air through oil hole opposite return spring.

2. Verity that there is air flow when applying compresed air through oil hole on return spring side.

Air pressure : 57 psi (392 kPa, 4.0 kg/cm²) maximum

Reassembly

1. Install 3-4 clutch piston.

A. Apply ATF to inner and outer seals, and install them onto 3-4 clutch piston.
B. Install piston by pushing evenly around circumference, being careful not to damage seal rings.

2. Install return spring and spring retainer.

3. Install SST (0K 201 190 AA1) to 3-4 clutch as shown.

4. Compress return spring and spring retainer.

5. Install snap ring.

6. Remove SST (0K201 190 AA1).

7. Install drive and driven plates. (each three)

Installation order : Driven-Drive-Driven-Drive-Driven-Drive

8. Install retaining plate.

9. Install snap ring.