Snowmobile Polaris IQ (2007-2008 year). Manual - part 22

 

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Snowmobile Polaris IQ (2007-2008 year). Manual - part 22

 

 

4.6

Fuel Systems

MIKUNI TM CARBURETOR

Function

The function of a carburetor is to produce a combustible air/fuel
mixture by breaking fuel into tiny particles in the form of vapor,
to mix the fuel with air in a proper ratio, and to deliver the
mixture to the engine. A proper ratio means an ideal air/fuel
mixture which can burn without leaving an excess of fuel or air.
Whether the proper mixture ratio is maintained or not is the key
to efficient engine operation.

The engine of a vehicle is operated under a wide range of
conditions, from idling with the throttle valve remaining almost
closed, to full load or maximum output with the throttle valve
fully opened. In order to meet the requirements for the proper
mixture ratio under these varying conditions, a low speed fuel
system, or pilot system, and a main fuel system are provided in
Mikuni type carburetors. The Mikuni carburetor has varying
operations depending upon varying driving conditions. It is
constructed of a float system, pilot system, main system, and
starter system or initial starting device.

Float System

The float system is designed to maintain a constant height of
gasoline during operation. When the fuel flowing from the fuel
pump into the float chamber through the needle valve reaches
the constant fuel level, the floats rise. When the buoyancy of the
float and the fuel pressure of the fuel pump balance, the needle
valve sticks fast to the needle seat, preventing further delivery
of gasoline, thereby holding the standard level of gasoline.

The fuel level in the bowl assists in controlling the amount of
fuel in the fuel mixture. Too high a level allows more fuel than
necessary to leave the nozzle, enriching the mixture. Too low a
level results in a leaner mixture, since not enough fuel leaves the
nozzle. Therefore, the predetermined fuel level should not be
changed arbitrarily.

Fuel Metering

Mikuni carburetors use a starter enricher system rather than a
choke. In this type of carburetor, fuel and air for starting the
engine are metered with entirely independent jets. The fuel
metered in the starter jet is mixed with air and is broken into tiny
particles in the emulsion tube. The mixture then flows into the
plunger area, mixes again with air coming from the air intake
port for starting and is delivered to the engine through the fuel
discharge nozzle in the optimum air/fuel ratio. The starter is
opened and closed by means of the starter plunger. The starter
type carburetor is constructed to utilize the negative pressure of
the inlet pipe, so it is important that the throttle valve is closed
when starting the engine

Fuel Delivery

The pilot system's
main function is to
meter fuel at idle
and low speed
driving. Though its
main function is to
supply fuel at low
speed, it does feed
fuel continuously
throughout the
entire operating
range.

Fuel for the pilot
jet is drawn from
the float bowl,
mixed with air jet,
and delivered to
the engine through the pilot outlet.

The mixture is regulated to some degree by adjusting the fuel
screw.

4.7

Fuel Systems

4

The main system is designed to deliver fuel between low speed
and high speed operation. This system is made up of the jet
needle, needle jet, and main jet. The main system begins to take
effect as soon as there is enough air flow into the carburetor
venturi to draw fuel up through the main jet and needle jet
assembly. This system works in conjunction with the needle jet
system.

During low speed driving, there is very little clearance between
the jet needle and the needle jet; therefore, very little fuel from
the main jet can pass between the jet needle and the needle jet.
As the throttle valve opening is increased, the tapered jet needle
is raised farther out of the needle jet, allowing greater fuel flow.
Under full throttle opening, the cross sectioned area of clearance
between the jet needle and the needle jet becomes greater than
the cross sectioned area of the main jet. Thus the main jet is now
controlling the amount of fuel flow.

Pilot Jet

From idling to low speeds, the fuel supply is metered by the pilot
jet. There are several air bleed openings in the sides of the pilot
jet which reduce the fuel to mist. The number stamped on the jet
is an indication of the amount of fuel in cc's which passes
through the jet during a one minute interval under a given set of
conditions.

Fuel Screw

The fuel screw controls the fuel mixture from idle to low speeds.
The tapered tip of the fuel screw projects into the passage
leading to the by pass out let. By turning the screw in or out, the
cross sectional area of the air passage is varied, in turn varying
the fuel screw varies the amount of air/fuel.

Main Jet

When the throttle
opening becomes
greater and the area
between the needle jet
and jet needle increases,
fuel flow is metered by
the main jet. The number
on the jet indicates the amount of fuel which will pass through
it in one minute under controlled conditions. Larger numbers
give a greater flow, resulting in a richer mixture. Main jets are
screwed directly into the needle jet base.

Jetting Guidelines

Changes in altitude and temperature affect air density, which is
essentially the amount of oxygen available for combustion. In
low elevations and cold temperatures, the air has more oxygen.

In higher elevations and higher temperatures, the air is less
dense.

Verify the production setting for your specific model. All
carburetors must be re-calibrated if operated outside the
production temperature and/or altitude range. The main jet
installed in production is not correct for all altitudes and/or
temperatures. Refer to the jetting cart in the Specifications
Chapter of this manual for correct jetting for altitude/
temperature ranges.

NOTE:  It is the owner's responsibility to ensure that
the correct jets are installed in the machine for a
geographical area. Be very careful when jetting
down in warm weather. As the weather turns colder
it will be necessary to re-jet upward to prevent
engine damage. When selecting the proper main jet
always use the lowest elevation and temperature
that is likely to be encountered.

CAUTION

A Main Jet that is too small will cause a lean operation 
condition and may cause serious engine damage. Jet 
the carburetors carefully for elevation and temperature 
according to the jetting charts in the, Specifications 
Chapter of this manual or the models Owner’s Manual 
Supplements.

4.8

Fuel Systems

Piston Valve Or Throttle Valve

The throttle valve controls the rate of engine air intake by
moving up and down inside the main bore. At small throttle
openings, air flow control is performed chiefly by the cutaway.
By controlling air flow the negative pressure over the needle
valve is regulated, in turn varying the fuel flow.

The throttle valves are numbered 1.0, 1.5, 2.0, etc., according to
the size of the cutaway in millimeters. The higher the number,
the leaner the gasoline/air mixture.

Jet Needle

The jet needle tapers off at one end and the clearance between
the jet needle and the needle jet increases as the throttle valve
opening gets wider. The air/fuel mixture ratio is controlled by
the height of the “E” ring inserted into one of the five slots
provided in the head of the jet needle.

This needle (example) is a 9DH01-57. The first number is the
approximate overall length in 10mm increments of the jet
needle. The 9 indicates the needle is approximately 90mm but
less that 100mm in length. 

The letters on the jet needle indicate the angle of both tapers.
The first letter designates the taper angle of the top section
(closest to the grooves) and the second letter designates the
angle of the bottom taper. The taper angles are graduated in 15'
(15 minute) increments. The jet needle marked 9DH01-57
would have a top taper of 1_0' and a bottom taper of 2_0'. 

The number following the letters on the jet needle is the serial
number and it varies with individual jet needles. 

The last number, 57 indicates that the outside diameter is
2.57mm. The smaller the O.D., the richer the mixture.

Needle Jet

The needle jet works in conjunction with the jet needle. 

intake side

9DH01-57

DESIGNATOR

DESCRIPTION

9

Overall length in 10mm increments

D

Taper of the top section of the needle

H

taper of the bottom section of the needle

01

Serial number

-57

Outside diameter (O.D.) of the straight 
portion

4.9

Fuel Systems

4

Throttle Opening Vs. Fuel Flow

VM only

 

 

 

 

 

 

 

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