Snowmobile Polaris 600 Switchback / 800 Switchback (2013 year). Manual - part 20

80

MAINTENANCE

Emission Control Information

Any qualified repair shop or qualified person may maintain, replace, or 
repair the emission control devices or systems on your snowmobile.

Emission Control Label

Your snowmobile is equipped at the time of sale with an emission con-
trol information (ECI) label and a factory-installed emissions informa-
tion hangtag. These items are required by U.S. Environmental 
Protection Agency regulations. The ECI label is permanently affixed to 
either the right side of the tunnel or the engine recoil cover. The ECI 
label should not be removed, even after you purchase the snowmobile. 
You may remove the factory-installed emissions information hangtag, 
which is intended solely for your use in making a purchasing decision.

Emission Control Maintenance Requirements

Your snowmobile is certified to operate on gasoline with a minimum 
octane level of 87 (R+M)/2. If your snowmobile is equipped with a 
check engine light and it comes on, you must take your snowmobile to a 
qualified dealer for diagnostic service. Specifications and adjustments 
for engine tune-ups are located in the Service Manual, which is avail-
able to your qualified service technician. Reverse (if equipped) must not 
be engaged during engine tune-ups.

Owner's Responsibilities

Please read the Snowmobile Engine Emissions Limited Warranty, and 
read the maintenance section of your owner's manual. You are responsi-
ble for ensuring that the specified maintenance is performed. POLARIS 
recommends that you contact an authorized POLARIS dealer to perform 
any service that may be necessary.

Non-ionizing Radiation

This vehicle emits some electromagnetic energy. People with active or 
non-active implantable medical devices (such as heart monitoring or 
controlling devices) should review the limitations of their device and the 
applicable electromagnetic standards and directives that apply to this 
vehicle.

81

MAINTENANCE

POLARIS Recommended Maintenance Program

To ensure many trouble-free miles of snowmobiling enjoyment, follow 
recommended regular maintenance and perform service checks as out-
lined in this manual. Record maintenance and service in the Mainte-
nance Log beginning on page 134.

The recommended maintenance schedule on your snowmobile calls for 
service and maintenance inspections at 150 miles (240 km), 500 miles 
(800 km) and 1000 miles (1600 km). These inspections should be per-
formed by a qualified service technician. For continued optimum perfor-
mance and component life, continue maintenance checks at 1000 mile 
(1600 km) intervals.

All necessary replacement parts and labor incurred, with the exception 
of authorized warranty repairs, become the responsibility of the regis-
tered owner. If, during the course of the warranty period, part failures 
occur as a result of owner neglect in performing recommended regular 
maintenance, the cost of repairs are the responsibility of the owner. 

Personal safety is critical when attempting to service or make adjust-
ments to your snowmobile. If you're not familiar with safe service or 
adjustment procedures and the use of tools, or if you don't feel comfort-
able performing these tasks yourself, contact an authorized POLARIS 
dealer for service.

NOTICE: Hot components can cause damage to plastic. Always make sure the 

exhaust system and engine have cooled before tipping the snowmo-
bile on its side for service or inspection.

82

MAINTENANCE

Periodic Maintenance Interval Table

The following chart is a guide based on average riding conditions. You 
may need to increase frequency based on riding conditions. When 
inspection reveals the need for replacement parts, always use genuine 
POLARIS parts, available from your POLARIS dealer.

I - Inspect (clean, adjust, tighten, lubricate, replace if necessary)
C - Clean

R - Replace

L - Lubricate

Item

See 

Page

Frequency

150 mi.

(240 km)

500 mi.

(800 km)

1000 mi.

(1600 km)

2000 mi.

(3200 km)

Pre-

Season

CLUTCH

Clutch Alignment Offset 
(without belt)

100

I

I

I

Drive Belt Condition

101

I

I

I

I

Clutches

100

C

C

C

Belt Tension

--

I

I

I

I

Clutch Sheaves

100

I

I

I

I

ENGINE/COOLING

Engine Mounts

84

I

I

I

I

Recoil Rope

--

I

I

I

I

Cylinder Head Bolts

--

I

I

I

Cylinder Base Nuts

--

I

I

I

Ignition Timing BTDC

--

I

I

I

VES System

--

C

C

C

I

Coolant Level

91

I

I

R

I

Coolant Hose

--

I

I

I

I

Coolant Circulation

--

I

I

I

Coolant Leaks

--

I

I

I

I

Spark Plugs

89

I

I

R

I

Exhaust Pipe

94

I

I

Exhaust Retaining 
Springs

94

I

I

I

I

83

MAINTENANCE

Periodic Maintenance Interval Table

Item

See 

Page

Frequency

150 mi.

(240 km)

500 mi.

(800 km)

1000 mi.

(1600 km)

2000 mi.

(3200 km)

Pre-

Season

BRAKES

Hose Routing

--

I

I

I

I

Hose Condition

--

I

I

I

I

Fluid Leaks

--

I

I

I

I

Brake Pads

96

I

I

I

I

Brake Disc

--

I

I

I

I

Parking Brakes

64

I

I

I

I

Brake System

63, 96

I

Brake Fluid

97

I

FUEL MANAGEMENT

Idle RPM

--

I

I

I

Throttle Lever

75

I

I

I

I

I

Oil Pump Lever 
(synchronize)

--

I

I

I

Throttle Position Sensor

--

I

I

I

Fuel Lines

87

I

I

I

I

Fuel Filter Replacement

87

EVERY 2000 (3200) or EVERY 2 YEARS

Oil Filter

90

R

Oil Lines

90

I

I

I

Air Box

--

I

I

I

I

I

ELECTRICAL

Auxiliary Shut-Off 
Switch

66

I

I

I

I

I

Throttle Safety Switch

74

I

I

I

I

I

Ignition Switch

--

I

I

I

I

I

Taillight

66

I

I

I

I

I

Brakelight

66

I

I

I

I

I

Headlight

66

I

I

I

I

I