Snowmobile Polaris 600 RUSH, 600 RUSH PRO-R, 800 RUSH, 800 RUSH PRO-R (2013 year). Manual - part 28

114

MAINTENANCE

Extended Storage

Clutch and Drive System

Remove the drive belt and store in a cool dry location. Do not lubricate
clutch components, except the driven clutch shaft bushing as outlined in
the Master Repair Manual. See your dealer.

Engine Protection

Proper preparation of the engine and fuel system is vital to the preven-
tion of rust and corrosion on precision engine parts during storage.
Whenever the snowmobile is stored for a period of more than 60 days,
the engine must be fogged with fogging oil. Follow the engine fogging
instructions provided on the container.

Always add Premium Carbon Clean or a fuel conditioner/stabilizer to
the fuel tank. Follow the instructions on the container, running the
engine for five minutes to get additives through the entire fuel system.
Top off with fresh fuel. Do not allow the snowmobile to run out of fuel.

Electrical Connections

Replace worn or frayed electrical wire and connectors. Be sure wiring
harness is properly secured away from sharp edges, steering linkage,
moving parts, and hot exhaust parts.

Track and Suspension

Moderate track tension should be maintained during summer storage.
The snowmobile should be supported off the ground to allow the track
to hang freely.

Transporting the Snowmobile

Whenever the snowmobile is transported:

1. Be sure the fuel cap and oil cap are installed correctly.

2. Tie the snowmobile to the transporting unit securely using suitable

straps.

3. Remove the ignition key to prevent loss.

115

POLARIS PRODUCTS

Part No.

Description

Engine Lubricants

2870791

Fogging Oil (12 oz. Aerosol)

2877882

VES Gold Plus 2-Cycle Oil (qt./.95 l)

2877953

VES Gold Plus 2-Cycle Engine Oil (2 qt./1.9 l)

2877883

VES Gold Plus 2-Cycle Engine Oil (gal./3.8 l)

2877884

VES Gold Plus 2-Cycle Engine Oil (2.5 gal./9.5 l)

2877887

VES Gold Plus 2-Cycle Engine Oil (ltr)

2877888

VES Gold Plus 2-Cycle Engine Oil (4 ltr)

Chaincase Lubricants

2873105

Synthetic Chaincase Lubricant (qt./.95 l)

2872951

Synthetic Chaincase Lubricant (12 oz./355 ml)

Grease/Specialized Lubricants

2871312

Grease Gun Kit, Premium All Season (3 oz./89 ml)

2871322

Premium All Season Grease (3 oz./89 ml cartridge)

2871423

Premium All Season Grease (14 oz./414 ml cartridge)

2871329

Dielectric Grease (Nyogel™)

Coolant

2871323

Anitfreeze, 60/40 Premix (gal./3.8 l)

2871534

Anitfreeze, 60/40 Premix (qt./.95 l)

Additives/Miscellaneous

2871326

Carbon Clean Plus

2870652

Fuel Stabilizer

2872189

DOT 4 Brake Fluid

2872893

Engine Degreaser

2870505

Isopropyl

2872889

Brake and Clutch Cleaner

2872890

Carb and Throttle Body Cleaner

116

SPECIFICATIONS

600 RUSH

Capacities and Dimensions

Body Style

PRO-RIDE

Rider Capacity

Coolant Capacity

5 qts. (4.7 l)

Chaincase Oil Capacity

9 oz. (266.2 ml)

Fuel Tank Capacity

11 gal. (41.6 l)

Gearcase Oil Capacity (oz./ml)

N/A

Height

46 inches (117 cm)

Length

108 inches (274 cm)

Oil Capacity (qts./l)

3.8 qts. (3.6 l)

Designed Width (in./cm)

48 inches (122 cm)

Brake Type

Hayes Phantom

Drive Clutch Center Distance

11.5 inches (29 cm)

Drive Belt P/N

3211122

Clutch Type

P-85

Reverse Transmission

Electronic Reverse

Engine and Cooling

Engine

S4357-6044-OL6N

Displacement

599 cc

Cylinders

Bore x Stroke (mm)

77.25 x 64

Alternator Output

400 watt

Throttle Body

Mikuni

Oil Injection

VES

Throttle Body Bore Size

46 mm

Idle RPM

1700 +/- 200

Cooling

Liquid

Ignition Type

Digital

Ignition Timing

18° @ idle 1700 RPM w/120°F (49°C) water temp

Spark Plug / Gap

NGK BPR9ES /.027 inches (0.7 mm)

Recommended Fuel Octane

117

SPECIFICATIONS

600 RUSH (Non-Electric Start Models)

600 RUSH (Electric Start Models)

Clutching Chart

ALTITUDE

Meters

(Feet)

Drive Clutch

Shift Weight

Drive Clutch

Spring

Driven Clutch

Spring

Driven

Helix

Chaincase

Gearing/

Pitch

*Shaded cells indicate factory settings.

0-600

(0-2000)

10-64

(1321585)

120/310

Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

600-1200

(2000-4000)

10-62

(1321586)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

1200-1800

(4000-6000

10-60

(1321587)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

1800-2400

(6000-8000)

10-58

(1321588)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

2400-3000

(8000-10000)

10-56

(1321684)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

20:41

72 Pitch

3000-3600

(10000-12000)

10 AL

(1321531)

120/310 Black

(7043681)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

20:41

72 Pitch

Clutching Chart

ALTITUDE

Meters

(Feet)

Drive Clutch

Shift Weight

Drive Clutch

Spring

Driven Clutch

Spring

Driven

Helix

Chaincase

Gearing/

Pitch

*Shaded cells indicate factory settings.

0-600

(0-2000)

10-64

(1321585)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

600-1200

(2000-4000)

10-62

(1321586)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

1200-1800

(4000-6000

10-60

(1321587)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

1800-2400

(6000-8000)

10-58

(1321588)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

22:40

72 Pitch

2400-3000

(8000-10000)

10-56

(1321684)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

20:41

72 Pitch

3000-3600

(10000-12000)

10 AL

(1321531)

Black/Green

(7042083)

130/180 P2 Tab

(7043515)

(58/42/.45)

P2N

(5137176)

20:41

72 Pitch

Content .. 26 27 28 29 ..