TM 10-8400-203-23&P. Manual - part 14

 

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TM 10-8400-203-23&P. Manual - part 14

 

 

 TM 

10-8400-203-23&P 

0012 

0012-1 

  

FIELD MAINTENANCE 

MOUNTAINEERING GEAR 

INSPECT, SERVICE, REPAIR 

 

 

INITIAL SETUP: 

 

 

 

Tools Personnel 

Required 

File, Hand, Flat (WP 0046, Item 3) 

 

Knife, Hot Metal (WP 0046, Item 9) 

Non-MOS Specific (1) 

 

 

Materials/Parts References 

Emery Cloth, 120 Grit (WP 0047, Item 10) 

 
WP 0005 

 WP 

0007 

 WP 

0046 

 WP 

0047 

 

 

 
INSPECT 
 
Perform PMCS inspection on all items IAW WP 0005 and determine serviceability IAW WP 0007. 

END OF TASK 
 
SERVICE 
 
Marking 
 
If stock numbers or size designation is in such a condition that it is apparent that it will not retain legibility 
when subject to wear after re-issue, then item in question must be renumbered. 
 
Cleaning  

CAUTION 

Do not starch, bleach, or dry clean. Discoloration and degradation of infrared protection 
capacity of the material will result. 

 
Clean off mud or other foreign matter with brush, damp or dry cloth.   
 
The metal components will be brushed, sanded or ground free of burrs, edges, deep nicks or irregularities 
of the striking edges or face. 
 
END OF TASK 
 

 TM 

10-8400-203-23&P 

0012 

0012-2 

REPAIR 
 
Repair operations will be performed by personnel skilled in the particular trade applicable to their duties in 
the repair of subject items.  

The metal components will be brushed, sanded or ground free of burrs, edges, deep nicks or irregularities 
of the striking edges or face.  

The handles and shafts will be finished relatively smooth without breaks, splits or other defects which may 
affect serviceability of the item.  

Straps will be properly constructed and attached and present a satisfactory and serviceable appearance. 
Hardware that is slightly corroded or rusty will be cleaned and finished without defacing the end item.  

The finished item will be complete, thoroughly clean, and free from all defects which may affect the 
serviceability or general appearance. 

Sharpen points on crampons, ice pitons, ice axe and rock and ice hammer. 

 
END OF TASK 
 
END OF WORK PACKAGE 

 TM 

10-8400-203-23&P 

0013 

0013-1/2 blank 

FIELD MAINTENANCE 

BARRACKS BAGS, DUFFEL BAGS 

INSPECT, SERVICE 

 

 

INITIAL SETUP: 

 

 

 

Tools Personnel 

Required 

 

 

N/A 

Non-MOS Specific (1) 

 

 

Materials/Parts References 

 

 

Detergents, General Purpose, Type I of MIL-D-
16791 (WP 0045, Item 19) 

WP 0005 

WP 0007 

Detergents, General Purpose, Type II of MlL-D-
16791 (WP 0045, Item 20) 

WP 0045  

FM 10-280 

 
INSPECT 
 
Perform PMCS inspection on all items IAW WP 0005 and determine serviceability IAW WP 0007. 

END OF TASK 
 
SERVICE 
 
Cleaning 
 
With a cloth or brush, thoroughly clean each item by scrubbing with mild soap and water. 
 
Laundry 
 
Items will be processed in Army laundry facilities in accordance with FM 10-280. When such facilities are 
not available, item will be laundered by contract with private industry in accordance with accepted 
commercial laundry practices. 
 
END OF TASK 
 
END OF WORK PACKAGE 

 

 

 
 

 TM 

10-8400-203-23&P 

0014 

0014-1 

FIELD MAINTENANCE 

INDIVIDUAL TACTICAL LOAD BEARING VEST 

LARGE FIELD PACK WITH INTERNAL FRAME 

COMBAT PATROL PACK 

40MM GRENADE VEST 

RUCKSACK 

INSPECT, SERVICE, REPAIR 

 

 

INITIAL SETUP: 

 

 

 

Tools Personnel 

Required 

 

 

Knife, Hot Metal (WP 0046, Item 9) 

Non-MOS Specific (1) 

Ruler, Tab, Metal, 16-inch (WP 0046, Item 19) 

 

Sewing Machine, Bartack (WP 0046, Item 25) 

References 

Sewing Machine, Medium Duty (WP 0046, Item 
34) 

 
WP 0005 

Tape, Measuring (WP 0046, Item 39) 

WP 0007 

Shears (WP 0046, Item 36

WP 0045 

Stitch Removal Tool (WP 0046, Item 38) 

WP 0046 

 

 

Materials/Parts  

 

 

Tape, Nylon, Type III, Class 2, OD-7, 1-Inch Wide (WP 
0029, Item 2)

 

 

Fastener, Quick Release (WP 0029, Item 3)

 

 

Fastener, Snap, Style 2, Black Chemical Finish (WP 
0029, Item 4)

 

 

Webbing, Textile, Nylon, Type III, Od-7, 1-Inch Wide 
(WP 0029, Item 5)

 

 

Fastener Tapes, Pile, Type II, Class 1, 1-Inch Wide 
(WP 0029, Item 6)

 

 

Fastener Tapes, Hook, Type II, Class 1, 1-Inch Wide 
(WP 0029, Item 7)

 

 

Buckle, Non-Slip, Steel, 1-Inch, Black Chemical Finish 
(WP 0029, Item 8)

 

 

Detergents, General Purpose, Type II of MlL-D-
16791 (WP 0047, Item 20) 

 

Tape, Nylon, Type II, Class 2, OD-7, 1 ½ Inches Wide 
(WP 0029, Item 9)

 

 

 
INSPECT 
 
Perform PMCS inspection on all items IAW WP 0005 and determine serviceability IAW WP 0007. 

END OF TASK

  

TM 

10-8400-203-23&P 

0014 

0014-2 

SERVICE 

Field Cleaning 
 

CAUTION 

 

Do not use Chlorine Bleach, yellow soap, cleaning fluids or solvents.  Such products will 
discolor and deteriorate component materials. 

 

Do not launder or dry items in fixed, commercial/home laundry equipment.  Material will be 
degraded. 

 
 

1.  Scrape dirt or mud from the equipment using a flat stick or a dull instrument which will not cut the 

fabric or webbing. 

2.  Remove loose dirt from soiled surfaces using a cloth or soft brush. 

3.  Clean the exceedingly dirty areas by wetting out the surface and applying a warm solution of Type II 

powdered laundry detergent per gallon (3.79 L) of water.  

4.  Scrub with soft brush, cloth, or sponge. 

5.  Flush the item thoroughly with clean, warm water until all the cleaning solution has been rinsed away. 

6.  Dry the item or equipment away from direct sunlight, direct heat, and open flames. 

END OF TASK 

 
Cleaning for Issue 
 
1.  The equipment will be cleaning in soak and wash tanks in the same manner as other light weight load 

carrying equipment. Laundry washing machines will not be used.   

2.  Remove loose dirt or dust from the items to be washed using a brush, cloth, or vacuum attachment. 

3.  Remove staves from field pack. 

4.  Soak items for at least five minutes or longer as necessary in a tank containing warm water. 

5.  Wash the items in a solution of Type II powdered laundry detergent scrubbing vigorously with a soft 

brush cloth or sponge as necessary. 

6.  Flush the washed equipment with clean, warm water until all cleaning solution has been rinsed out. 

7.  Air dry the equipment away from direct sunlight and heat, or open flames. 

END OF TASK 

  

TM 

10-8400-203-23&P 

0014 

0014-3 

GENERAL REPAIR 

Restitching  
 
Use machine stitching for all sewing. Re-sew loose, broken or defective stitches using thread specified in 
Table 1. Maintain proper thread tension to prevent loose stitches, backstitch breaks and ends not less 
than 1 inch (2.54 cm) to prevent raveling. Use the types of stitches, thread size, and stitches per inch for 
sewing as shown in Table 1. 
 

Table 1. Sewing Machine and Thread Chart. 

 

COMPONENT 

RECOMMENDED 

SEWING MACHINE 

(CODE SYMBOL) 

STITCHES 

PER INCH 

TYPE 

THREAD 

SIZE 

Tactical Load Bearing Vest 

General 

Medium Duty 

7 to 11 

301 

E/F 

Reinforcements Bartack 

42 

301 

Large Field Pack (Internal Frame) 

General 

Medium Duty 

6 to 8 

301 

Reinforcements 

Bartack 

28 to 42 

301 

Combat Patrol Pack 

 

 

 

 

General 

Medium Duty 

6 to 8 

301 

Reinforcements 

Bartack 

28 to 42 

301 

40mm Grenade Vest 

 

 

 

 

General 

Medium Duty 

7 to 11 

301 

E/F 

Reinforcements Bartack 

42 

301 

Rucksack (NO REPAIR AUTHORIZED) 

 

 

 

 

 
Ends of all stitching, except box and box-x, shall be backstitched or overstitched not less than 1 inch 
(2.54 cm) except where ends are turned under in a hem or held down by other seams or stitching. On box 
and box-x stitching, all ends shall be backstitched or overstitched 1/2 inch (1.27 cm) minimum. Ends of a 
continuous line of stitching shall overlap not less than 1/2 inch (1.27 cm).  

Thread tensions shall be not less than 1/2 inch (1.27 cm). Thread tensions shall be maintained so that 
there will be no loose stitching resulting in puckering of materials sewn. The lock shall be embedded in 
the materials sewn.  

When thread breaks, skipped stitches, run-offs, or bobbin runouts occur during stitching, the stitching 
shall be repaired by restarting the stitching a minimum of 1 inch (2.54 cm), or 1/2 inch (1.27 cm) for box 
and box-x stitching, back of the interrupted stitching.  

Except for prestitching, thread breaks of two or more consecutive skipped or run-off stitches noted during 
inspection of the item shall be repaired by overstitching. The stitching shall start a minimum of 1 inch 
(2.54 cm), or 1/2 inch (1.27 cm) for box and box-x stitching, in back of defective area, continue over the 
defective area onto the existing stitching.  

Loose or excessively tight stitching shall be repaired by removing defective stitching without damaging 
the materials, and restitching in the required manner.  

When making above repairs, ends of stitching need not be backstitched. 

  

TM 

10-8400-203-23&P 

0014 

GENERAL REPAIR – CONTINUED  

0014-4 

Slide Fastener Repair 
 
1.  Replace malfunctioning or damaged slide fasteners on the field pack, as necessary. 

2.  Remove damaged fasteners by carefully cutting off the fastener tape as close as possible to the outer 

row of stitching holding the slide fastener.  

3.  Trim any raveled yarns from the remaining fastener tape.  

4.  Attach a new fastener of appropriate length and type as specified in Table 3, using a medium duty 

sewing machine, size F thread and six to eight stitches per inch (2.54 cm). 

END OF TASK 
 
Snap Fastener Repair  
 
Replace missing, loose, or damaged snap fasteners.  Repair damaged area surrounding snap fastener 
sockets and studs prior to attaching new fasteners.  A hole will be pre-punched through the material 
before inserting the sockets or studs.  The pre-punched hole will be smaller than the outside diameter of 
the fastener barrel, so that the barrel must be forced through the hole. The fasteners will be securely 
clinched without cutting the adjacent material and no more than three splits shall occur in the button or 
eyelet barrels. 
 
Drawcords and Cord Locks 
 
Replace damaged, missing, or defective drawcords in lengths matching the original construction. 
Drawcord ends will be heat seared and knotted. Replace cord locks, as necessary. The specific lengths 
are listed in Table 2. 

Table 2. Drawcord Lengths. 

ITEM APPLICATION 

LENGTH 

Vest 

Width Adjustment. Side to Back Panel 
Connectors 

72 

inch (176.40 cm) 

Patrol Pack 

Top Compartment 

30 inch (73.50 cm) 

Patrol Pack 

Main Compartment (2) 

21 inch (51.45 cm) 

Field Pack 

Harness Release Assembly 

6 inch (14.70 cm) 

Field Pack 

Spindrift Collar Assembly 

45 inches (1 10.25 cm) 

Field Pack 

Right Side Pocket 

14 inches (34.30 cm) 

Field Pack 

Pocket Flap Assembly 

18 inches (44.10 cm) 

Field Pack 

Left Side Pocket 

14 inches (34.30 cm) 

Field Pack 

Main Frame Assembly 

61 inches (149.45 cm) 

 
END OF TASK 

 

 

 

 

 

 

 

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