CFMoto Moto JetMax CF250T-6A. Service Manual - part 2

 

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CFMoto Moto JetMax CF250T-6A. Service Manual - part 2

 

 

SEAT LOCK 

Insert the key into the ignition switch and turn the key clockwise to open the seat.
Open the glove box, use the lever to open the seat by manual when power cut.

Notice: lock the seat when driving 

Trunk:

1. Open the seat and the trunk

 

will

 

be

 

opened

Raincoat

tools, books and some newspapers can 

be put in.
2. Max. Load capacity is 10.0 kg.
3. Close the seat, and the trunk will be locked.

-12-

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-13-

INSPECTION BEFORE DRIVING

To ensure the performance and safety, a routine

 

inspection shall be performed before daily drive.

FUEL LEVEL

Once the fuel is insufficient, please refill the fuel

 

tank in time. (Refer to fuel gauge on Page 9

)

Fuel tank capacity

.       .

Insert

 

the key into the lock and open the cap 

turn the key anticlockwise, remove

 

the

 

fuel

 

tank

 

cover

and

 

then

 

refill

 

fuel

.

Align the fuel tank cover at bayonet of fuel tank, and then press into the fuel tank port. The fuel tank

 

cover

 

will be locked when hearing the 

kacha

”.

NOTICE:

●Use gasoline with octane number 93 or above, do

 

not

 

mix

 

gasoline

 

and

 

engine

 

oil

 

or

 

alcohol

.

Be careful not to allow any dust ,water or other pollutants into fuel tank when refilling.

12.5L

Fuei level cannot be over fuel retainer when filling fuel.

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-14-

Warning 

Gasoline is flammable and it may be exploded under certain conditions, therefore refilling shall 

be made in a well-ventilated area after the engine has been shut down. No smoking or lighting of

 spark is permitted in gas station

 

or

 

fuel

 

storage

 

area

.

Do not over fill the tank, the amount of refilled fuel shall be kept below the fuel level mark lock the

 cap after refilling 

Gasoline is poisonous. Faint or death may occur if gasoline is swallowed, do

 

keep

 

your

 

skin

 

away

 

from

 

gasoline

do

 

not

 

breathe

 

in

 

the

 

vapor

 

of

 

gasoline

Keep gasoline

 

away

 

from

 

reach

 

of

 

children

if

 

gasoline

 

is

 

swallowed

 ,

see

 

a

 

doctor immediately and do not try to induce vomit.

CHECKING ENGLINE OIL 
CHECK ENGINE OIL LEVEL 

1. Park the scooter on a level surface and support it 
with its central

 

stand. Remove the oil dip rod

(1)

and

 clean it with a rag. Insert the oil

 

dip rod without screwing 

tight. Remove again and check oil level.
2. If the oil level is at the Lower Limit

 ( 2 ) , 

fill

 

the

 

crankcase

 

with

 

SAE15W-40/SG engine oil till the

 oil level is between Upper

 

Limit

 ( 3) 

and

 

Lower

 

Limit

Install

 

and

 

tighten

 

the

 

oil

 

dip

 

rod

Check

 

for any

 

leakage

.

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-15-

BRAKE
FRONT & REAR BRAKES

Check the brake fluid level: Brake fluid should be above the

 LOWER mark.

Notice: Use only DOT3 or DOT4 brake fluid

FREE PLAY OF THE BRAKE LEVERS

Brake lever free play:10~20mm

(

at

 

brake

 

lever

 

end

)

Notice: The free play of the brake lever should be 10 to 20 mm

.

 

If

 

the

 

free

 

is

 

out

 

of

 

this

 

range

please

 

consult

 

the

 

local

 

dealer

.

BRAKE DISK WEARING

Replace the front and rear brake disk if the thickness is less

 than 3mm

.

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-16-

TIRE

This scooter is assembled

 

with

 

tubeless

 

tires

Only

 

tires

 

marked

 

with

 “

TUBELESS TIRES 

APPLICABLE

” 

can

 

be

 

used

.

Proper tire pressure will provide you maximum stability, comfort riding and longer tire life. Please

 check the tire pressure periodically and adjust if necessary.

Notice: Check the tire pressure while the tire is cool.

      

Tubeless

 

tire

 

has

 

a

 

certain

 

self

-

sealing

 

function

If

 

the

 

tire

 

is

 

punctured

it

 

will

 

leak

 

slowly

Check

 

the

 

tire

 

frequently

 

if

 

the

 

tire

 

is

 

punctured

 

especially

 

when

 

the

 

tire

 

cannot

 

be

 

inflated

 

properly.

Check the tires for any cut, nail or other sharp objects, and the rim for any indentation or deformation.
In case of any damage, consult the local dealer for repairing, replacing and adjustment of the wheel

 balance.

Tire Size

Tire pressure under cool condition

Front tire

120/70-15M/C

230±23

280±28

140/60-14M/C

Rear tire

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-17-

 

Over

 

inflation

 

will

 

cause

 

irregular

 

wear

 

of

 

the

 

thread

which

 

may

 

result

 

in

 

accident

 

while

 

low

 

inflation

 

pressure

 

may

 

cause

 

the

 

trip

 

and

 

make

 

the

 

tire

 

come

 

off

 

the

 

rim.

Driving with excessively worn-out tire may cause danger due to decreased adhesion and steering 
stability.
When the tread height of the tire reaches the mark 

“ △ ”, 

the

 

tire

 

should

 

be

 

replaced

.

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-18-

STARTING THE ENGINE

Rear wheel may run if it is not braked.

          

A

 

running

 

wheel

 

may

 

cause

 

injury

.

Insert the key into main switch, and turn to “         ”
Turn kill switch to “        ”

Return side

 

stand

Hold the rear brake to lock the rear wheel.
Press start button to start engine.

Notice:

Release the start button as soon as the

 

engine

 

is

 

started

Do

 

not press the start button while the

 engine is running. Otherwise the engine may be damaged.

Only when the sides stand returns and brake lever is held, the engine

 

can

 

be

 

started

.

The start button must not be pressed for longer than 3 seconds. If the engine can not be started,

 release the start button for 10 seconds.

If the motorcycle

 

has

 

been

 

suspended

 

from

 

service

 

for

 

a

 

long

 

time

 

or

 

there

 

is

 

not

 

fuel

 

in

 

the

 

tank

the

 

starting

 

time

 

will

 

be

 

longer

.

Do not release the rear brake

 

lever

 

before

 

start

.

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-19-

DRIVE THE SCOOTER

During driving or after the engine has just stooped, the muffler is very hot. Contacting the muffler

 may cause serious burn. Therefore please wear trousers, avoid contacting the uncovered part of
 the muffler.

Do not wear slack cloths, which may result in sleeves or trousers getting caught with pedals, wheels 
and tires.
Any attachments installed on the scooter must be in accordance with the regulations of local

 authorities.

Any attempt to refit or disassemble

 

the

 

original

 

parts

 

to

 

or

 

from

 

the

 

scooter

 

is

 

illegal

 

and mat

 

cause

 

danger

.

Driving

Notice

Do

 

not

 

keep

 

the

 

engine

 

running

 

at

 

idle

 

for

 

a

 

long

 

time

.

1.Push scooter forward, and hold the main stand.
2.Sit on the seat with right foot on the footrest and left foot on the ground.
3.Release rear brake lever.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-20-

NOTE: 

Don

'

t

 

increase

 

throttle

 

suddenly

 

before

 

starting

 

the

 

scooter

.

4. Increase

 

throttle

 

slowly

and

 

the

 

scooter

 

will start to run

;

5.

 

Turn

 

or

 

release throttle for acceleration or deceleration.

Body injury may occur when contacting the running wheel. Don

'

t

 

accelerate

 

the

 

scooter

 

sharply

which

 

may

 

result

 

in

 

losing

 

control

 BRAKING

1.Throttle down
Throttle down to lower speed, and it

'

s important to engage the front and rear brake simultaneously

.

When driving on wet or soft ground or in rain, take care when making a turn, acceleration or braking.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-21-

2.Engage the front and rear brake simultaneously.
When driving down a steep slope, release the throttle, and engage the front and rear bake simulta-
neously.

 

Don

'

t

 

brake

 

continuously

otherwise

 

the

 

brake

 

will

 

be

 

overheated

 

which

 

will

 

result

 

in

 

lower

 

brake

 

efficiency

.

The front and rear brake should be engaged simultaneous

The

 

brake

 

efficiency

 

may

 

be

 

decreased

 

if

 

only

 

one

 

brake

 

is

 

applied

Engaging

 

brake

 

frequently

 

will

 

seize

 

the

 

wheel

as

 

well

 

as

 

decreasing

 

the

 

performance

 

of

 

scooter

.

PARKING

When you want to park the scooter, release the throttle, then engage the front and rear brake simu-
ltaneous

 

till

 

the

 

scooter

 

is stopped. Turn the start key to “        ” 

stop the engine. Step on the main

 stand with right foot, lift the scooter by holding the rear bracket and park the scooter. 

Lock the handlebar and pull out the key(Refer to page 8).

Park

 

the

 

scooter

 

on

 

solid

 

on

 

level

 

ground

 

to

 

avoid

 

injury

 

or

 

damage

 

to

 

the

 

scooter

.

ANTI-THEFT

1. Lock the handlebar and never leave the key in the main switch.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-22-

2.If possible, park the scooter in the garage.
3.Use high quality anti-theft device.

MAINTANENCE INTERVALS

The maintenance interval is based on the accumulated

 

mileage

 

and

 

is

 

the

 

guideline

 

for

 

mainte-

nance

 

and

 

lubrication

 

of

 

the

 

scooter

The

 

maintenance

 

interval

 

shall

 

be

 

shorter

 

if

 

the

 

scooter

 

always works in foul conditions at high speed. Please consult our local dealer for maintenance. If

 the scooter has been overhauled or collided, please consult technicians of the local dealer to check
 the main parts such as the frame, steering part, and suspension.

NOTICE: 

To maintain the reliability and safety of the scooter, never refit it.

If necessary to adjust the emission, consult a specialized center

.

To avoid injury, maintenance shall be performed after the engine has been stopped and the scooter
 has been kept in stable position. 

NOTICE: 

If the scooter shall be suspended from service for more than one month or in winter, mai-

ntenance shall be carried out to prevent the fuel, the tire, and the battery from deteriorated or eroded.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-23-

MAINTENANCE INTERVAL TABLE

Perform the instructions in the Inspection Before 
Driving section

(

Refer

 

to

 

P13

prior

 

to

 

each

 

periodical

 

maintenance

.

I

Inspecting

cleaning

adjusting

lubricating

 

or

 

replacing

 

when

 

necessary

.

C: Cleaning     R: Replacing
A: Adjusting    L: Lubricating 

*

Consult

 

the

 

local

 

dealer

 

for

 

maintenance

 

or

 

repairing

 

unless

 

the

 

driver

 

or

 

the

 

owner

 

has

 

the

 

full

 

set

 

of

 

special

 

tools

 

or

 

is

 

a

 

qualified

 

technician

.

* *

We

 

recommend

 

that

 

the

 

technicians of the

 local dealers do the maintenance of the items

.

NOTE:

(

1

If

 

the

 

odometer

 

reading

 

reaches

 

is

 

more

 

than

 

specified

repeat

 

the

 

periodical

 

maintenance

.

(

2

If

 

environment

 

is

 

humid or dusty, the maintenance

 interval shall be shorter

(

3

If

 

riding

 

frequently

 

on

 

bumpy

 

road

maintenance

 

must

 

be

 

performed

.

(

4

To

 

be

 

replaced

 

every 2

 

years

 

by

 

experienced

 

technicians

.

Item 

Intervals

Whichever

Km

ever y

Number 

of month

Fule line

Throttle operation

Spank plug

Valve clearance

Engine oil(during break-in

 period)

Engine oil

Oil filter

Idle speed

Radiator coolant

Cooling system

Cvt belt

Oil,gear-reduction case

Wear of brake disc

Brake system

Switch,brake light

Parking operation

Headlight

Wear of brake shoes

Main stand side stand

Suspension system

Bnut,bolt and tightening

 parts

Wheel and tire

Steering bearing

Battery

Air filter

Initial:

1000Km/C

2000Km/C 20000Km/R

Initial:

1000Km/

Initial:

1000Km/

2000Km/

6000Km/

6000Km/R

2000Km/R

6000Km/R

2000Km/C

2000Km/

Initial:

6000Km/R
Initial:

6000Km/

2000Km/

2000Km/

2year/R

Initial:

1000Km/

Run-in period:

 1000Km/R

10000Km/R

5000 Km /R

Pre-ride/

Pre-ride/

Pre-ride/

Pre-ride/

Pre-ride/

Pre-ride/

Pre-ride/

3000Km/

Note2

Note4

Note3

5 0 0

Km

、1 0 0 0

Km same intervals/ R

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-24-

MAINTENANCE

AIR CLEANER
Air cleaner is located up under the seat.
1. Remove air cleaner bolts

①;

2. Remove top cover

② ;

3. Take out air cleaner filter element 

③ ;

4. Clean filter element with non-combustible or high flash

 

point

 

solvent

and

 

then

 

air-dry

 

it

.

Never clean the filter element with gasoline or low flash

 point solvent. 

NOTICE:

  Clean the dust and oil stains on the filter 

element with cleaning detergent.Squeeze

 dry the detergent.Soak the element in oil. 

Do not fully dry the oil-soaked element.
Replace the filter element it is damaged.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-25-

RADIATOR

Radiator is located at the front of direction, clean the dust and mud from the radiator periodically

 according to the road condition.

COOLANT TYPE

Only use the high quality Ethylene Glycol based antifreeze with erosion inhibitor, which is

 

special

 

for

 

aluminum

 

engines

This

 

scooter

 

has

 

been

 

filled

 

with

 

coolant

 

contains

 5 0% 

anti

-

freezer

 

and

 5 0 % 

water

.

NOTICE: 

Coolant

 

should

 

not

 

be

 

substituted

 

with

 

water

 

or

 

other

 

liquid

 

to

 

avoid

 

damage

 

to

 

the

 

engine

.

CHECKING COOLANT CAPACITY

1, Remove

 

the

 

front storage cover, check auxiliary radiator coolant storage capacity.(Refer to page 4).

2, If the coolant level is at the L mark, remove the auxiliary radiator cover to add coolant untill the
 coolant level is up to the H mark.
3, The coolant capacity between H and L is 130ml-300ml.
4, Cooling circulating system liquid capacity: 2100ml.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-26-

ENGINE OIL

High quality engine oil is of ideal performance. Only high quality scooter engine oil SG with high

 de-pollution performance can be used, no additive

 

is

 

needed

.

RECOMMENDED ENGINE OIL:

SG Grade

VISCOCITY

The viscocity of the engine oil shall be in accordance with the local climate condition. The figure on

 the right provided a guideline for selecting the engine oil viscocity for different atmospheric temp-

eratures.

SAE10W-30
SAE15W-40
SAE20W-50

-------------------------------------------------------------------------------------------------------------------------------------------------------------

-27-

REPLACING AND CLEANING OF THE FIRST, SECOND ENGINE OIL FILTER

ENGINE OIL CAPACITY

●The first engine oil filter position see pic1. The second engine oil filter position see pic2.

Pic3: At the position of pic1, remove the filter screen cover 1, O ring 2, compression spring 3, filter

 screen 4 from the right crankcase comp 5, check the O ring damage(if damaged, replace), clean the
 filter screen cover, O ring, filter screen compression spring.

Filter screen: In cold weather, replace the engine crankcase oil, warm-up the engine in idle speed

 5-10 mins, then start to replace the enigne crankcase oil.

Picture1

First filter

picture2

Second fiter

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