CFMoto UTV Terracross CF500-6 4x4. Service Manual - part 5

-62-

Driving Uphill

Whenever traveling

 

uphill, follow these

 

precautions:

 

1.

 

Drive straight

 

uphill.

 

2.

 

Proceed at a steady

 

rate of speed and

 

throttle opening.

Avoid unnecessary

 

changes in speed or

 

direction.

 

3.

 

Avoid steep hills

 (15° 

maximum).

NOTE:

 If ascending a steeper grade is unavoidable, 

engage all-wheel drive

 

before ascending.

 

4.

 

If the vehicle stalls while climbing a hill, 

apply the brakes. Place the

 

transmission in reverse 

and slowly allow the vehicle to roll straight

 

downhill 

while applying light brake pressure to control speed.

Climbing hills improperly can cause loss of control or vehicle overturn.

 

Always check the terrain carefully

 before climbing a hill.

Braking and handling are greatly affected when operating in hilly terrain.Improper operating procedures could

 cause loss of control or overturn and

 

result in serious injury or death.

Avoid climbing steep hills (15

° 

maximum).

Use extreme caution when operating on hills, and follow proper operating

 

procedures outlined in the owner's

 manual.

Never climb hills with excessively slippery or loose surfaces.
Never open the throttle suddenly.
Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or

 

another vehicle or person could

 be on the other side of the hill.

-63-

Driving on a Sidehill (Sidehilling)

Avoid driving across the side of a hill. Control becomes difficult and

 

there is an increased chance of vehicle

 overturn when driving on a hillside.

If crossing a hill is unavoidable, follow these precautions:
1

．

Engage all-wheel drive.

2

．

Drive slowly and use extreme caution.

3

．

If the vehicle begins to overturn, or if it feels as if it may overturn,

 

immediately turn downhill.

4

．

Avoid obstacles and changes in terrain that may lower or raise one

 

side of the vehicle

 

or

 

cause

 

the

 

vehicle

 

to

 

slide

.

5

．

If the vehicle begins to slide downhill, immediately turn downhill to

 

stop the slide, or stop the vehicle and

 maneuver slowly and carefully

 

until the vehicle can be driven straight downhill.

Crossing hillsides or turning on hills can result in loss of control or vehicle

 

overturn, resulting in severe injury

 or death. Avoid crossing the side of a hill.

 

Avoid operating on steep hills (15

° 

maximum).

-64-

Driving Downhill

Whenever descending a hill, follow these precautions:

1

．

Slow down.

2

．

Always descend a hill with the transmission in forward gear. Never

 

descend a hill with the transmission

 in neutral

.

3

．

Travel straight downhill.

4

．

Apply the brakes lightly to aid in slowing.

Traveling downhill

 

improperly

 

could

 

cause

 

loss

 

of

 

control

 

or

 

vehicle

 

overturn

.

Always check the terrain carefully before descending a hill.
Never descend a hill at high speed. Excessive speed may result in loss of

 

vehicle control and lead to serious

 injury or death. Always

 

operate

 

slowly

 

when traveling downhill.

Avoid descending a hill at an angle, which would cause the vehicle to lean

 

sharply to one side. Travel straight

 downhill.

。

-65-

DRIVING

Driving in water

The large tires on your vehicle may cause the vehicle to float in deep or fastflowing
water, which could result in loss of control and lead to serious injury
or death. Never cross deep or fast-flowing water with your vehicle.

Your

 

vehicle

 

can

 

operate

 

through

 

waer

 

with

 

a

 

maximum

 

recommended

 

depth

 

eual

 

to

 

floor

 

level

. 

Follow

 

these

 

Procedures when operating through water:

1

．

Determine water depth and current before crossing

;

2

．

Never operate in water that exceeds the maximum 

Recommended depth

;

3

．

Choose a crossing where both banks have gradual inclines

;。

4

．

Proceed slowly, avoiding rocks and obstacles

;

5

．

Wet brakes may have reduced stopping ability

;

6. To dry out the pads,apply the brakes lightly several times 
while driving slowly.

Notes

：

After running your vehicle in water, it's critical that you

 perform the services outlined in the Periodic Maintenance Chart

 beginning on page 72

. 

Give

 

special

 

attention

 

to

 

engine

 

oil

,

 

transmission

 

oil

,

demand drive fluid, rear gearcase oil, and all grease fittings.

CAUTION

Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After immersion,

 always take the vehicle to your dealer for service. Do not start the engine.

 

If it's impossible to bring the

 vehicle to your dealer before starting the engine, perform the service outlined on page 112, and take the vehicle to

 dealershop .

Level of footrest board

-66-

OPERATION

DRIVE OVER OBSTACLES

1

．

Be alert! Look ahead and learn to read the terrain you're travelingon. Watch for hazards such as logs, rocks

 and low hanging branches

2

．

Before operating in a new area, check for obstacles.

3

．

Avoid operating over large obstacles such as rocks and fallen trees.If unavoidable, use extreme caution

 and operate slowly.

4

．

Always have a passenger dismount and move away from the vehicle before operating over an obstacle that

 could cause an overturn.

Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle. Not all 
obstacles are immediately visible. Reduce speed and travel with caution in unfamiliar terrain.

-67-

OPERATION

Driving in Reverse

Follow these guidelines when operating in reverse:
1

．

Always check for obstacles or people behind the vehicle

;

2

．

Apply the throttle lightly

. 

Never

 

open

 

the

 

throttle

 

suddenly

;

3

．

Back slowly

;

4

．

Apply the brakes lightly for stopping

;

5

．

Avoid making sharp turns

Failure to use caution when operating in reverse can result in serious injury or death. Before shifting into

 reverse, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

 Avoid making sharp turns.

-68-

Parking on an Incline

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:
1

．

Place the transmission in PARK

;

2

．

Turn off the engine

;

3

．

Block the rear wheels on the downhill side

;

A rolling vehicle can cause property damage and serious injury. Always place the transmission in PARK when
 stopping the engine. Always block the downhill side of the wheels if leaving the vehicle on a hill, or park the 
vehicle in a sidehill position instead.

-69-

Hauling Cargo

Overloading the vehicle or carrying or towing cargo improperly can altervehicle handling and may cause loss 
of control or brake instability. Always follow these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads. Slow down and drive in the lowest

 gear available.

OPERATE ONLY

 

WITH

 

STABLE

 

AND

 

SAFELY

 

ARRANGED

 

LOADS

. 

When

 

handling

 

off

-

centered

 

loads

 

that

 

cannot

 

be

 

centered

, 

securely

 

fasten

 

the

 

load

 

and

 

operate

 

with

 

extra

 

caution

. 

Always

 

attach

 

the

 

tow

 

load

 

to

 

the

 

hitch

 

point

 

designated

 

for

 

your

 

vehicle

.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying

 brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuv-
erability may be adversely affected, causing the vehicle to overturn
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 10 mph

 (16

 

kph

) 

while

 

towing

 

a

 

load

 

on

 

a

 

level

 

grass

 

surface

. 

Vehicle

 

speed

 

should

 

never

 

exceed

 

5 mph

 (8 

kph

)

 

when towing loads in rough terrain, while cornering, or while ascending or descending a hill.

Driving with passengers in the cargo box can result in 
severre injury or death.
Never allow a passenger to ride in the
cargo box. A passenger must always
ride in the passenger seat with the seat
belt fastened securely.

-70-

Hauling cargo

Your CFMOTO vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater

 distance for braking when carrying cargo.

Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain,

 reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never

 exceed the maximum capacities specified for your vehicle. See page 120.

Belt life

To extend belt life, use low gear when hauling or towing heavy cargo.
Towing loads

Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can

 result in serious injury or death. Always follow these precautions when towing:

Never load more than 110 lbs

. (

55 kg

) 

tongue

 

weight

 

on the towing bracket.

Do not operate the vehicle too fast when towing. Towing a trailer increases braking distance.
Do not tow more than the recommended weight for the vehicle.
Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result

 in loss of control of the vehicle.

MODEL  

TOTAL  

TOWED 

TOTAL 

HITCH

LOAD  WEIGHT  

VERTICAL

           (LEVEL GROUND)           WEIGHT

CF625-3                275.3

l

bs(125kg)                  110ibs(50kg)

CF500-6                275.3

l

bs(125kg)                  110ibs(50kg)

-71-

EMISSION CONTROL SYSTEMS

Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA 
noise control requirements (40 CFR 205) and local noise level requirements.

Operation on Public Lands in the U.S.A.

Your vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Se-
rvice Standard 5100

-1

C

.

Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public

 lands.

Operation of off-road vehicles on public lands in the U.S.A.

 

is

 

regulated

 

by

 43 

CFR

 8343. 

Violations

 

are

 

subject

 

to

 

monetary

 

penalties

. 

Federal

 

regulations

 

can

 

be

 

viewed

 

online

 

at

 

www.gpoaccess.gov/ecfr/

.

Crankcase Emission Control System

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion 
chamber by the intake system. All exhaust gases exit through the exhaust system.

Exhaust Emission Control System

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel

 delivery. The engine and EFI components are set at the factory for optimal performance and are not

adjustable. The emissions label is located on the lower frame behind the driver

'

s seat

Electromagnetic Interference

This spark ignition system complies with Canadian ICES-002. This vehicle complies with European directives

 97/24/EC and 89/336/ EEC.

.

-72-

MAINTENANCE

Periodic Maintenance Chart

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection,

 adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect,
 clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement 

parts, use genuine parts available from your dealer

.   

NOTE

：

Service and adjustments are important for proper vehicle operation. If you're not familiar with safe

 service and adjustment procedures, have a qualified dealer perform these operations.

Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle

 s peed of approximately 30 kilometers

 

per

 

hour

. 

Vehicles

 

subjected

 

to

 

severe

 

use

 

must

 

be

 

inspected

 

and

 

serviced

 

more

 

frequently

.

Severe Use Definition

●

Frequent immersion in mud, water or sand

●

Racing or race-style high RPM use

●

Prolonged low speed, heavy load operation

●

Extended idle

●

Short trip cold weather operation

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting

 in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if
 it continues to rise, discontinue use and determine the cause or see your dealer.

-73-

Periodic Maintenance Chart

Maintenance Chart Key

▲

Perform these operations more often for vehicles subjected to severe use.

E   Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may
 affect emissions.)

■

Have an authorized dealer perform these services.

Improperly performing the procedures marked with a 

■

 

could

 

result

 

in

 

component

 

failure

 

and

 

lead

 

to

 

serious

 

injury

 

or

 

death

. 

Have

 

an

 

authorized

 

dealer

 

perform

 

these

 

services

.

-74-

Periodic Maintenance Chart

Perform all services at whichever maintenance interval is reached first.

 

 

Maintenance Interval

 

(whichever comes first)

 

ITEMS 

HOURS

 

CALENDAR

 

MILES

 

（

km

）

 

REMARKS 

■

 

Steering 

—— 

Pre-Ride 

——

 

▲

 

Front suspension 

—— 

Pre-Ride 

——

 

▲

 

Rear suspension 

—— 

Pre-Ride 

——

 

 

Tires 

—— 

Pre-Ride 

——

 

▲

 

Brake fluid level 

—— 

Pre-Ride 

——

 

▲

 

Brake padal level

 

 

 

Brake system  

—— 

Pre-Ride 

—— 

 

Wheels /fasteners

—— 

Pre-Ride 

—— 

 

Frame fasteners  

—— 

Pre-Ride 

—— 

▲ 

Engine oil level  

—— 

Pre-Ride 

—— 

Make adjustments as needed. See 

Pre-Ride Checklist  on page 51  

▲ 

E

 

Air filter  

—— 

Daily 

—— 

Check, clean frequently, replace if 

necessary.  

 

Coolant  

—— 

Daily 

—— 

Inspect level on daily basis, change 

everytwo years.  

 

Headlamp /Tail 

light  

—— 

Daily 

—— 

Check operation; apply  dielectric 

grease if replacing  

▲

Perform these procedures more often for vehicles subjected to severe use.

 

E  

Emission-Related Service

■  

Have an authorized CFMOTO dealer perform these services.

-75-

Periodic Maintenance Chart

Maintanence

 

M

aintanence Interval

 

（

whichever comes first

）

 

Item 

Hours

 

Calendar

 

Miles

（

km

）

 

Remarks

 

▲

 

E 

Air filter, main element

 

50 

——

 

300

（

500

）

 

Inspect;  clean  every  100H  or  1000km; 

change every 

20000km. 

▲

■

 

Brake pad wear

 

10H 

Monthly 

100(160)  

Inspect periodically

 

 

Battery

 

25H 

Monthly

 

250(400)  

Check terminals; clean; test

 

▲

 

Main gearcase oil

 

25H 

Monthly

 

250(400)  

Inspect level; change yearly

 

▲

 

Rear gearcase oil

 

25H 

Monthly

 

250(400)  

Inspect level; change yearly

 

▲

 

E 

Engine breather filter 

25H 

Monthly

 

150(250)  

Inspect, replace if necessary

 

▲

 

Engine 

oil 

change(break

-in) 

20H 

——

 

150

（

250

）

 

Replace with oil filter change 

■

 

E 

Throttle cable/ switch

, 

etc.

 

50H 

6M 

300(500)  

Inspect;  adjust;  lubricate;  replace  if 

necessary

 

■

 

E 

Valve clearanc

e 

100H 

——

 

600

（

1000

）

 

Inspect and adjust at the first 20H or 250km

 

E 

Throttle  body  air 

intake ducts/flange

 

50H 

6M 

300(500)  

Inspect duct for proper sealing/air leaks

 

E 

High-pressure 

oil 

100H 

——

 

600

（

1000

）

 

Inspect; change every four years

 

▲ 

Perform these  procedures more often for vehicles subjected to severe use.

 

E   Emission

-

Related Service.

 

■

   

Have an authorized CFMOTO dealer perform these services.

 

-76-

Periodic Maintenance Chart

 

▲ 

Perform these procedures more often for vehicles subjected to severe use.

 

E  Emission

-

Related Service.

 

■

  Have an authorized CFMOTO dealer perform these services.

 

Maintanence Interval

 

（

whichever comes first

）

 

Item

 

H

ours

 

Calendar

  Miles

（

km

）

 

Remarks

 

▲

 

General lubrication  50H 

3M 

500(800) 

Lubricate all fittings, pivots, cables, 

etc. 

 

Shift linkage 

50H 

6M 

500(800) 

Inspect, lubricate, sdjust 

■

 

Steering 

50H 

6M 

500(800) 

lubricate 

▲

 

Front suspension 

50H 

6M 

500(800) 

lubricate 

▲

 

Rear  suspension  

50H 

6M 

500(800) 

lubricate 

 

Cooling system 

50H 

6M 

500(800) 

Inspect coolant strength seasonally; 

test system presasure   yearly 

■

 

E 

Fuel system 

100H 

12M 

600(1000) 

Check for leak at tank cap, lines, filter, 

pump; replace lines every two years 

▲

 

E 

Spark plug 

100H 

——

 

600(1000) 

Inspect at first 250km or 20H. replace 

every 6000km. 

▲

 

Engine oil change 

100H 

——

 

600(1000) 

Perform a break-in oil change at 20H 

▲

 

Oil filter 

100H 

——

 

600(1000) 

Replace with oil change 

▲

 

Radiator 

100H 

12M 

1000(1600) 

Inspect, clean external surface 

-77-

Periodic Maintenance Chart

Periodic Maintenance Chart

 

Maintanence Inte

rval 

（

whichever comes first

）

 

Item

 

Hours

 

Calendar

 

Miles

（

km

）

 

Remarks

 

▲

 

Cooling hoses 

100H 

——

 

600(1000) 

Inspect for leaks at the first 20H or 250km 

▲

 

Engine mounts 

100H 

12M 

1000(1600) 

Inspect 

 

Exhaust 

muffler/pipe 

100H 

12M 

1000(1600) 

Inspect 

■

 

Ignition timing 

100H 

12M 

1000(1600) 

Inspect 

▲

 

Wiring 

100H 

12M 

1000(1600) 

Inspect for wear,routing, security; apply 

dielectric g rease to connector subjected 

to water, mud, etc. 

■

 

Clutch 

100H 

 

600(1000) 

Inspect; clean; replace worn parts 

 

Drive belt 

50H 

 

300(500) 

Inspect,replace every 2000km 

■

 

Front

wheel

bearings 

100H 

12M 

1000(1600) 

Inspect,replace as needed 

■

 

Brake fluid 

200H 

24M 

2000(3200) 

Replace every two years 

 

Spark arrestor 

300H 

36M 

3000(4800) 

Clean out 

■

 

Idle speed 

——

 

——

 

——

 

Adjust as needed 

■

 

Toe adjustment 

——

 

——

 

——

 

Inspect periodically, adjust when parts 

are replaced 

 

Headlight aim 

——

 

——

 

——

 

Adjust as needed 

▲ 

Perform these procedures more often for vehicles subjected to severe use.

 

E  Emission

-

Related Service.

 

■

Have an authorized  CFMOTO dealer perform the  services.