CFMoto UTV Terracross CF500-6 4x4. Service Manual - part 3

Rider Safety

Gasoline is highly flammable and is explosive under certain conditions. 
Always exercise extreme caution whenever handling gasoline. 
Always stop the engine when refueling. 
Always refuel outdoors or in a well ventilated area. 
Remove flammable material containers from the box before filling. 
Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored. 
Never refuel while a person is in the vehicle. 
Do not over fill the tank. Do not fill the tank neck. 
If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing. 
Never start the engine or let it run in an enclosed area. Gasoline powered engine exhaust fumes are poisonous

 and can

 

cause

 

loss

 

of

 

consciousness

 

and

 

death

 

in

 

a

 

short

 

time

. 

-30-

FEATURES AND CONTROLS

Component Locations 

Your vehicle is equipped with

 

cab nets on both sides of the vehicle. Cab nets must be used by both operator

 and passenger  at all  times. Promptly replace worn or damaged parts with new one, available from your
 authorized CFMOTO dealer. 

NOTE

: 

The

 

vehicle

 

illustrated

 

below

 

is

 

shown

 

without

 

cab

 

nets

 

only

 

to

 

allow

 

component

 

identification

. 

-31-

hip bar

fuel tank cap

shifter

passenge hand hold

cargo box

seat belt

cab frame

dash

seat

Component Locations

-32-

storage compartment

radiator

winch Bracket

Headlights

Steering wheel

Component Locations

Trailer Receiver Hitch Bracket 

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. 
Trailer towing equipment is not supplied with this vehicle. 
To avoid injury and possible damage, always heed the warnings and towing capacities outlined on pages 69-70.

-33-

Taillight

Towing Bracket

Muffler
(spark arrestor)

Rear Service Panel 

The rear service panel is located behind the seats on the frame of the vehicle. Remove the seats to access the

 service panel. Remove the service panel to access serviceable engine components and clutches. 

Seats 

Before operating the vehicle, always push down on both seat backs to ensure the latches are secure. 

Seat Adjustments 

Loosen (do not remove) the four screws located on the seat bottom. Slide the seat forward or rearward to the

 desired position. Tighten the four screws ,Torque:(8 Nm). Do not overtighten.

  

Seat Removal

1. Pull up on the seat latch lever located under the rear edge of the seat. 
2. Tilt the seat forward. 
3. Lift the seat upward to remove it from the vehicle. 

Reverse this procedure to reinstall the seat. Make sure the front edge of 
the seat is properly installed to the seat retainer bar. Press down firmly

 

at

 

the rear of the seat to engage the rear latch. 

-34-

Front Seat Retainer

Seat Latch

Steering Wheel 

The steering wheel can be tilted upward or downward for rider preference. 
Lift and hold the steering wheel adjustment lever while moving the steering

 

wheel upward or downward. 
Release the lever when the steering wheel is at the desired position. 

-35-

Adjustment
 Lever

-36-

FEATURES AND CONTROLS

Front trunk

Remove the front panel and check the front trunk

.

Detail messages about cubage of front trunk to 
see the page 122

. 

Front panel

1

．

Front trunk,radiator and secondary water tank under the 

Front panel. Front panel need to be removed for inspection.
2

．

knob on the front panel,unscrew knob

3

．

Pull out the front panel by hold of the top panel

4

．

Remove the left panel.

Fuel cap

Fuel cap near the seat of passenger,
If refuel the 93#

 

or

 

more

 

than

. 

Don

'

t refuel the fuel as low

93#

 

fuel

, 

Remove

 

the

 

inflammable

 

material

 

after

 

refuel

.

Front panel

Konb

Front trunk

Fuel tank cap

-37-

Seat Belts

This vehicle is equipped with three-point lap and diagonal seat

 

belts for the operator and passenger.

Riding in this vehicle without wearing the seat belt can result in serious injury

 

or death in the event of

 

an

 

accident

 

or

 

sudden

 

stop

. 

Always

 

make

 

sure

 

the

 

seat belts are secured for both the operator and passen-

ger before riding.

To wear the seat belt properly, follow this procedure:

1. Pull the seat belt latch downward

 

and across your chest

toward the buckle at the inner

 

edge of the seat. The belt should

fit snugly across your hips and

 

diagonally across your chest.

Make sure the belt is not twisted.
2. Push the latch plate into the

 

buckle until it clicks.

3. Release the strap, it will selftighten.

NOTE:

 

Press the red release latch on

 

the buckle to release the seat

 

belt.

Seat belt
 hook

Seat belt hook

-38-

Seat Belts
Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate

 

must slide smoothly into the buckle. A click

 indicates that it's

 

securely latched.

2. Push the red release latch in the middle of the buckle to make sure it

 

releases freely.

3. Pull each seat belt completely out and inspect the full length for any
damage, including cuts, wear, fraying, dirt, debris or stiffness. If

 

any damage is found, have the seat belt

 system checked and/or

 

replaced by an authorized CFMOTO dealer.

switchs

4WD/2WD 
SWITCH

Ignitio n 
switc h

Dashboard flameout 

switch

tum 

switch Auxiliary Outl et

Power-in cre ased switc h

Horn switc h

high and low beam swi tch

light
 switch

Danger lig ht
 switc h

Time adj ust ment  sw itch

-39-

Switches
Time adjustment switch

Near the dashboard, use for adjust the hour and minutes by operated the time adjustment switch. Hour by

 Shortly pressed to adjust. Minute by long pressed to adjust.

Danger light switch

Front and rear turn light will be lighted when operate

 

the

 

danger

 

light

 

switch

.

meanwhile

, 

danger

 

light

 

instruction

 

will

 

be

 

showed

 

on

 

the

 

dashboard

.

Ignition Switch

Leaving the keys in the ignition can lead to unauthorized use of the vehicle

 

resulting in serious injury or death.

 

Always

 

remove

 

the

 

ignition

 

key

 

when

 

the

 

vehicle is not in use.

The ignition switch is a three-position, key-operated switch. Use the

 

ignition switch to start the engine.

 See page 54 for starting procedures.The key can be removed from the switch when it is in the OFF  position.

OFF

NO

START

The engine is off. Electrical circuits are off, except accessory as winch motor

.

Electrical circuits are on. Electrical equipment can be used.

Turn the key to the START position to engage the electric starter.The key returns to

 the ON position when released.

Light Switch

Light switch including

：“    ”、“      ”

、“    ”

High and lower beam

 light switchs

High and lower beam light switch on this position and light switch as

turn on high beam light.

High and lower beam light switch on this position and light switch as

turn on lower beam ligh.

light switch on this position,headlight,instrument light,front and rear sidelights lighted.

light switch on this position,instrument light,front and rear sidelights lighted.
light switch on this position,headlight,instrument light,front and rear sidelights closed.

Note

：

The ignition switch must be in the ON position

 

to operate

-40-

turn switch

Press switch to        

，

turn on the turn light

(

left

) 

and

 

indicator

 

light

.

Press switch to        

，

turn on the turn light

(

right

) 

and

 

indicator

 

light

.

Horn switch

Press the switch, horn working.

Aeta switch

Speed is limited base on AWD.if need to more power when drive to overtake, release the speed limited if press

 the aeta switch

(

See

 

page

 

41

.

detail

 

instruction

 

for

 

AWD

 

switch

 

and

 

founctions

）. 

Reserve

 

the

 

speed

 

limited

 

function

 

if

 

loosen

 

the

 

aeta

 

switch

. 

Aeta

 

indicator

 

light

 

is

 

lighten

 

when

 

press

 

the

 

switch

.

    Flameout switch

press

button

，

engine stopped

，

press

button

，

engine operated.

Auxiliary Outlet

        

Auxiliary outlet voltage

：

12V

;

Max outlet current

：

10A

.

-41-

Switchs

 

4WD switch

 

2WD to 4WD

，

stop the vehicle,change the switch to

“

4WD ”

。

 

When the switch on 4WD , 4WD indicator lightwill be on 

. 

4WD to 2WD,stop the vehicle,confirm the rocker

①

 on the   

Position 

○

a ,press the switch to

“

2WD

”

. 

4WD and 4WD-Lock

  switch

 

“LOCK”/“4WD”

①

 

Lock front wheel drive on 4WD

，

confrim 4WD switch on the  

“

4WD

”

,stop vehicle, press the rocker 

②

to 

○

b ,then if swith on   

the position as

“

LOCK ” . when locked the 4WD, 4WD-Lock 

indicator light will be on

.open 4WD-Lock switch,stop the   

vehicle,change the switch to “ 4WD”  

Note

 

 when the switch on “ LOCK ” , indicator light is twinkle unitil locked 4WD.  

when the 4WD -Lock indicatior light twinkl e, turn left or right for steering wheel, it is better to front wheel for 4WD 

Locked. 

confirm whether it is 4WD -Lock

（

For example,indicator light is twinkle

）

and speed limited of Engine unitl it is over.  

when vehicle as 4WD -LOCK .speed limited under 35 km/h (22 mph).if need to full power of engine.Don’ t release the   

aeta switch can release the speed limited of  4WD -LOCK . 

 

●

 

●

 

●

 

●

 

-42-

Park

P

：

Park, when vehicle stopped, fllow the arrow direction to operate the park handle for parking

Parking indicator light will be on, if need to be released it that press the release button as the arrow direction. 

Gear selector

Gears

L

：

Low Gear

H

：

High Gear

N

：

Neutral

R

：

Reverse

To change gears, stop the vehicle,and with the engine idling,

 

move

 

the

 

lever to the desired gear. Do not

 

attempt to shift gears with engine

speed above idle or while the vehicle

 

is moving.

NOTE:

 

Maintaining shift linkage adjustment is important to assure proper

 

transmission function. See your dealer if 

you experience any shifting

 

problems.

CAUTION

Do not attempt to shift the transmission while the vehicle is moving or

 

damage to the transmission could result. 

Always shift when the vehicle isstationary and the engine is at idle.

Using Low Range and High Range       

Condition

Range to Use

Operating at speeds less than 7 PH (11 km/h

)

Operating in rough terrain or over obstacles

Loading the vehicle onto a trailer

Towing heavy loads

Operating at speeds greater than 7 MPH

 (

11 km/h

)

High

LOW

LOW

LOW

LOW

gear shaft

Lock button

-43-

Brake Pedal

Depress the brake pedal to

 

slow or stop the vehicle.

Apply the brakes while starting

 

the engine.if feel softly of brake pedal before driving,

 

inspect the brake fluid whether it is between the superior and lower limited or oil leak of 
oil tube,even exhaust the air of channel.

Throttle Pedal

Push the pedal down to

 

increase engine speed.

Spring pressure returns the

 

pedal to the rest position

when released. Always

 

check that the throttle pedal

returns normally before starting

 

the engine. Make sure

there's adequate throttle

 

pedal freeplay. See page 98

for throttle pedal adjustment

 

procedures.

Throttle Pedal

Brake Pedal

-44-

Instrument Cluster

Cooling liquid temperature indicator

①

Temperature indicator pointer on the white zond C

.

Temperature

 

Is normal.Temperature indicator pointer

 

on

 

the

 

red

 

zone

 

H

.

Engine stop and cooling liquid temperature drop down.if 
Temperature is frequently overtop,inspect the volumn of 
Cooling liquid and inquire the localled dealer.

caution

if ATV

 

is

 

overweight

,

engine

 

will

 

be

 

superheating

.

if

 

like

 

this

,

Reduce the load weight in the scope of mas load weight.

●

 

Restart  engine.  Confirm  the  temperature

 

pointer

 

in

 

the

 

white

 

Zone C

. 

when

 

the

 

pointer

 

in

 

the

 

red

 

zone

, 

engine

 

will

 

be

 

damaged 

。

Speedmeter

②

: 

display speed.

odometer

③

: 

display odo

Fuel gauge

④

 : 

display the surplus fuel.

 “

F

” 

fuel total

:

27L

.

when

 

pointer

 

in

 

the

 

red zone, show that the

 surplus fuel only 4.01,need to refuel.

 

●

 

-45-

4WD indicator light

①

switch 

“

2WD

”/“

4WD

” 

on

 

the position

“

4WD

”. 4

WD

 

indicator

 

light

 

will

 

be

 

on

.

switch

“

LOCK

”-“

4WD

”

on

 

the

 

position

“

LOCK

-4

WD

 ”,4

WD

-

Lock

 

indicatior light will be on.

4WD indicatior light will be on after vehicle moving due to the mechanical synchronous

 

sets

 

in

 

the

 

front

 

wheel

 

driving

 

case

.

Turn left indicator light

②

Switch on the position

“”

indicator light will be on.

Low gears indicatior light

“

L

”③

Gears on the position

“

L

”,

indicator

 

light

 

will

 

be

 

on

.

High gears indicator light

 “

H

”④

Gears on the position 

“

H

” 

indicator light will be on.

Neutralindicator light

“

N

”⑤

Gears on the position 

“

N

” 

indicator light will be on.

Reverse indicator light

 “

R

”⑥

Gears on the position 

“

R

” 

indicator light will be on.