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SINAMICS alarms
249922
<location>Protective breaker 24 V circuit has tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
A protective breaker in the 24 V circuit has tripped.
Note:
This message is output via the signal source of binector input p6577[3] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 24 V circuit
249923
<location>Protective breaker terminal strip 24 V circuit has tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
A protective breaker for the terminal strip in the 24 V circuit has tripped.
Note:
This message is output via the signal source of binector input p6577[6] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the terminal strip for the 24 V circuit.
249924
<location>Protective breaker power unit supply circuit tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
A protective breaker in the circuit of the power unit supply has tripped.
Note:
This message is output via the signal source of binector input p6577[9] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the power unit supply circuit.
249926
<location>Protective breaker synchronizing voltage tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
A protective breaker for the synchronizing voltage has tripped.
Note:
This message is output via the signal source of binector input p6577[13] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the synchronizing voltage.
Alarms
1458
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SINAMICS alarms
249927
<location>Protective breaker auxiliary fan circuit has tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker in the fan circuit of the auxiliary fan has tripped.
Note:
This message is output via the signal source of binector input p6577[14] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the auxiliary fan.
249933
<location>Protective breaker excitation 230 V AC circuit tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker in the 230 V AC circuit of the excitation has tripped.
Note:
This message is output via the signal source of binector input p6577[17] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 230 V AC circuit of the excitation.
249934
<location>Protective breaker output cooling unit 230 V AC circuit tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker in the 230 V AC circuit of the outgoing feeder of the cooling unit has tripped.
Note:
This message is output via the signal source of binector input p6577[18] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 230 V AC circuit of the outgoing feeder of the cooling unit.
249935
<location>Protective breaker power unit door solenoids 24 V circuit has tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker in the 24 V circuit of the door solenoids in the power unit has tripped.
Note:
This message is output via the signal source of binector input p6577[19] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 24 V circuit of the door solenoids in the power unit.
Alarms
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1459
SINAMICS alarms
249936
<location>Prot. breaker lighting supply/socket outlets 230V AC cct has tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker in the 230 V AC circuit for the lighting supply/socket outlets has tripped.
Note:
This message is output via the signal source of binector input p6577[20] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 230V AC circuit for the lighting supply/socket outlets.
249937
<location>UPS not ready
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The uninterruptible power supply (UPS) is not ready.
Note:
This message is output via the signal source of binector input p6577[25] of the Control Unit.
UPS: Uninterruptible Power Supply
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the UPS.
249938
<location>UPS battery operation
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The uninterruptible power supply (UPS) is in battery operation.
Note:
This message is output via the signal source of binector input p6577[26] of the Control Unit.
UPS: Uninterruptible Power Supply
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the power supply of the control cabinet.
249939
<location>UPS battery discharged
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Alarms
1460
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SINAMICS alarms
Cause:
The uninterruptible power supply (UPS) battery is discharged.
Note:
This message is output via the signal source of binector input p6577[27] of the Control Unit.
UPS: Uninterruptible Power Supply
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the UPS battery.
249940
<location>Protective breaker tripped PU supply 400 V circuit
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker for the 400 V AC supply of the power unit has tripped.
Note:
This message is output via the signal source of binector input p6577[28] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the 400 V AC supply voltage for the power unit.
249941
<location>Protective breaker anti-condensation heating tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker for the anti-condensation heating was tripped.
Note:
This message is output via the signal source of binector input p6577[29] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the anti-condensation heating circuit.
249942
<location>Protective breaker SITOP supply circuit tripped
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_I_840, CU_LINK, ENC, ENC_840, HLA, HLA_840, HUB, R_INF, S_INF, S_INF_840,
SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41, TM54F_MA, TM54F_SL,
VECTOR, VECTOR_AC
Message value:
-
Reaction:
NONE
Acknowledge:
NONE
Cause:
The protective breaker for the SITOP 24 V circuit has tripped.
Note:
This message is output via the signal source of binector input p6577[21] of the Control Unit.
See also: p6577 (Circuit monitoring functions signal source)
Remedy:
Check the SITOP power supply.
249998
<location>Recorder trigger event occurred
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, R_INF, S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
1461
SINAMICS alarms
Acknowledge:
NONE
Cause:
A recorder trigger event has occurred. The data are then written to the memory card, specifying the event number.
Alarm value (r2124, interpret decimal):
Event number.
Remedy:
Not necessary.
This message disappears automatically.
250002
<location>COMM BOARD: Alarm 2
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
A specific telegram word (send) is being used twice.
Alarm value (r2124, interpret decimal):
Telegram word used twice
See also: p8871
Remedy:
CBE20 SINAMICS Link:
Correct the parameter assignment.
See also: p8871
250003
<location>COMM BOARD: Alarm 3
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
Info 1: %1, Info 2: %2
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
A specific telegram word (receive) is being used twice.
Alarm value (r2124, interpret hexadecimal):
yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2
Info. 1 (decimal) = Address of sender
Info. 2 (decimal) = Receive telegram word
See also: p8870, p8872
Remedy:
CBE20 SINAMICS Link:
Correct the parameter assignment.
250004
<location>COMM BOARD: Alarm 4
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
Info 1: %1, Info 2: %2
Reaction:
NONE
Acknowledge:
NONE
Alarms
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SINAMICS alarms
Cause:
CBE20 SINAMICS Link:
- telegram word (receive) and address of sender inconsistent. Both values have to be either equal to zero or not equal to zero.
- address of the sender > maximum project address.
Alarm value (r2124, interpret hexadecimal):
yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2
Info. 1 (decimal) = Drive object number from p8870, p8872
Info. 2 (decimal) = Index from p8870, p8872
See also: p8811, p8870, p8872
Remedy:
In the case of CBE20 SINAMICS Link:
Correct the parameter assignment.
250005
<location>COMM BOARD: Alarm 5
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
Sender not found on SINAMICS Link.
Alarm value (r2124, interpret decimal):
0: synchronization to the bus clock cycle unsuccessful.
1 ... 64: address of the sender that was not found.
See also: p8872
Remedy:
CBE20 SINAMICS Link:
Check the connection to the sender.
Set parameters p8811, p8812[1] to identical values for all participants/nodes.
Check parameter p8836 for all participants.
See also: p8811, p8812, p8836
250006
<location>COMM BOARD: Alarm 6
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
Info 1: %1, Info 2: %2
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
The parameter assignment indicates that the sender and the receiver are one and the same. This is not permitted.
Alarm value (r2124, interpret hexadecimal):
yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2
Info. 1 (decimal) = Drive object number from p8872
Info. 2 (decimal) = Index from p8872
See also: p8836, p8872
Remedy:
In the case of CBE20 SINAMICS Link:
Correct the parameter assignment. All p8872[index] must be set to a value not equal to p8836.
250007
<location>COMM BOARD: Alarm 7
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Alarms
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1463
SINAMICS alarms
Message value:
Info 1: %1, Info 2: %2
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
A send telegram word is greater than possible in the project.
Alarm value (r2124, interpret hexadecimal):
yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2
Info. 1 (decimal) = drive object number from p8871
Info. 2 (decimal) = index from p8871
See also: p8811, p8871
Remedy:
In the case of CBE20 SINAMICS Link:
Correct the parameter assignment.
250008
<location>COMM BOARD: Alarm 8
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
Info 1: %1, Info 2: %2
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 SINAMICS Link:
A receive telegram word is greater than possible in the project.
Alarm value (r2124, interpret hexadecimal):
yyyyxxxx hex: yyyy = info. 1, xxxx = info. 2
Info. 1 (decimal) = drive object number from p8870
Info. 2 (decimal) = index from p8870
See also: p8811, p8870
Remedy:
In the case of CBE20 SINAMICS Link:
Correct the parameter assignment.
250011
<location>EtherNetIP/COMM BOARD: configuration error
Drive object:
A_INF, A_INF_840, B_INF, B_INF_840, CU_LINK, CU_S120_DP, CU_S120_PN, ENC, ENC_840, HLA, HLA_840, HUB, R_INF,
S_INF, S_INF_840, SERVO, SERVO_840, SERVO_AC, TB30, TM120, TM15, TM150, TM15DI_DO, TM17, TM31, TM41,
TM54F_MA, TM54F_SL, VECTOR, VECTOR_AC
Message value:
%1
Reaction:
NONE
Acknowledge:
NONE
Cause:
CBE20 EtherNet/IP:
An EtherNet/IP controller attempts to establish a connection using an incorrect configuring telegram.
The telegram length set in the controller does not match the parameterization in the drive device.
Remedy:
Check the set telegram length.
Note:
PZD interface 1:
For p0922 not equal to 999, then the length of the selected telegram applies.
For p0922 = 999, the maximum interconnected PZD (r2067) applies.
PZD interface 2:
The maximum interconnected PZD (r8867) applies.
See also: p0922, r2067, r8867
Alarms
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I/O alarms
7
300402
System error in drive link. Error codes %1, %2
Parameters:
%1 = Error code 1
%2 = Error code 2
Explanation:
An internal software error or serious error condition has occurred, which could possibly be rectified by a hardware reset.
Reaction:
NC not ready.
The NC switches to follow-up mode.
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
NC Stop on alarm.
Remedy:
If you experience such a system error, please contact Technical Support.
Please supply the following information to ensure quick processing:
- Alarm number together with alarm text
- Description of the operation/mode before the alarm message
- Generate log files using the key combination: <Ctrl> + <Alt> + <D>
Programm
Switch control OFF - ON.
continuation:
300406
Problem in the non-cyclic communication for basic address %1, additional information %2,
%3, %4
Explanation:
For PROFIdrive only:
A problem occured during the non-cyclic communication with the logical start address. The additional information defines
the location of the problem. If the logical start address 0 is output, only the additional information is relevant.
Reaction:
Alarm display.
Warning display.
Remedy:
Please inform the authorized personnel/service department. The alarm can be suppressed with MD11411
$MN_ENABLE_ALARM_MASK bit 1 = 0
If you experience such a system error, please contact Technical Support.
Please supply the following information to ensure quick processing:
- Alarm number together with alarm text
- Description of the operation/mode before the alarm message
- Generate log files using the key combination: <Ctrl> + <Alt> + <D>
Programm
Clear alarm with the Delete key or NC START.
continuation:
300410
Axis %1 drive %2 error when storing a file (%3, %4)
Parameters:
%1 = NC axis number
%2 = Drive number
%3 = Error code 1
%4 = Error code 2
Alarms
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1465
I/O alarms
Explanation:
An attempt to save a data block, e. g. the result of a measuring function, in the file system has failed.
On error code 1 == 291: An error occurred during preparation of the ACC information. Basic information prepared on the
drive contains an error or has an unknown format.
On error code 1 == 292: Memory shortage during preparation of the ACC information.
Reaction:
Interface signals are set.
Alarm display.
Remedy:
Inform the authorized personnel/service department.
You have the following possibilities of eliminating the error:
Ensure that there is adequate memory in the file system. For example, delete 2 NC programs or create 4 to 8 kbytes more
memory space.
Increase the number of files per directory or the size of the file system itself. This requires the following actions:
- A complete data backup
- Change the setting of the MDs
- MD18280 $MM_NUM_FILES_PER_DIR
- MD18320 $MM_NUM_FILES_IN_FILESYSTEM
- MD18321 $MM_MAXNUM_SYSTEM_FILES_IN_FILESYSTEM
- MD18350 $MM_USER_FILE_MEM_MINIMUM
- and, if necessary those of
- MD18270 $MM_NUM_SUBDIR_PER_DIR,
- MD18310 $MM_NUM_DIR_IN_FILESYSTEM,
- Power On
- Reload saved data
- On error code 1 == 291: Replace the drive software and use a version with suitable ACC basic information.
- On error code 1 == 292: Replace the drive software and use fewer different versions of the drive software.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
300412
Error when storing a file (%1, %2)
Parameters:
%1 = Error code 1
%2 = Error code 2
Explanation:
An attempt to save a data block, e.g. the result of a measuring function, in the file system has failed.
Reaction:
Interface signals are set.
Alarm display.
Remedy:
Inform the authorized personnel/service department.
You have the following possibilities of eliminating the error:
Ensure that there is adequate memory in the file system. For example, delete 2 NC programs or create an additional 4 to 8
kbytes of memory space.
Increase the number of files per directory or the total size of the file system itself. This requires the following actions:
- A complete data backup
- Change the settings of machine data
- MD18280 $MM_NUM_FILES_PER_DIR
- MD18320 $MM_NUM_FILES_IN_FILESYSTEM
- MD18321 $MM_MAXNUM_SYSTEM_FILES_IN_FILESYSTEM
- MD18350 $MM_USER_FILE_MEM_MINIMUM
- and, if necessary, of
- MD18270 $MM_NUM_SUBDIR_PER_DIR
- MD18310 $MM_NUM_DIR_IN_FILESYSTEM
- Power On
- Reload the data backup
Programm
Clear alarm with the RESET key. Restart part program
continuation:
Alarms
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300423
Measuring result could not be read (%1)
Parameters:
%1 = Error code
Explanation:
An attempt to read a measurement result has failed:
- Error code = 4: Not enough space for test result
- Error code = 16: Measurement not yet finished
Reaction:
Interface signals are set.
Alarm display.
Remedy:
Repeat the measurement. Alter the measuring time if necessary.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
380001
PROFIBUS/PROFINET: Startup error, reason %1 parameter %2 %3 %4.
Parameters:
%1 = Cause of the error
%2 = Parameter 1
%3 = Parameter 2
%4 = Parameter 3
Explanation:
An error occurred during startup of the PROFIBUS/PROFINET master.
Overview: Cause of the error, Par 1, Par 2, Par 3:
- 01 = DPM version, DPM version, DPA version, --
- 02 = DPM ramp-up timeout, DPM actual value status, DPM setpoint value status, --
- 03 = DPM ramp-up status, DPM actual value status, DPM setpoint value status, DPM error code
- 04 = DPM ramp-up error, DPM actual value status, DPM setpoint value status, DPM error code
- 05 = DPM-PLL sync error, --, --, --
- 07 = Alarm queue too long, Actual number, Setpoint number, --
- 08 = Unknown client, Client ID, --, --
- 09 = Client version, Client ID, Client version, DPA version
- 10 = Too many clients, Client number, max. number of clients, --
- 11 = Log.basic address used several times; bus no.; slot no.; log.basic address --
- 20 = Slave/device address used several times, slave/device address --
- 21 = Slave/device address unknown, slave/device address, --
- 22 = Erroneous configuration telegram, slave/device address, error code, --
- 23 = OMI incompatible (data), drive version, CDA version, --, --
- 24 = OMI incompatible (driver), drive version, CDA version, --, --
- 25 = CPI initialization failed, error code, --, --, --
- 26 = DMA not active
- 27 = Reserved
- 28 = Reserved
- 29 = Reserved
- The 1000s digit of the error cause = number of the affected bus
- (Special case: Error causes in the 5000 range indicate problems with the NCU-LINK communication)
Clients are the following components of the control system that use the PROFIBUS/PROFINET:
Client ID = 1: PLC
Client ID = 2: NCK
Possible causes are:
- Error in contents of SDB
- Corruption of parts of the system program
- Hardware defect on NC component
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
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Remedy:
Remedy for 1-11
1. Check the control project, check MD11240 $MN_PROFIBUS_SDB_NUMBER, and reload it when using a user-specific SDB.
2. Increase the monitoring time for the PLC run-up in MD10120 $MN_PLC_RUNNINGUP_TIMEOUT
3. If the error still occurs, back up data, and restart the control with the standard values as per the as-delivered condition.
4. If run-up is satisfactory, reload the user data stage by stage.
5. If the error still occurs during run-up with standard values, reboot the system from the PC card or update the software.
6. If the error still occurs, replace the hardware.
Remedy for 20-21
1. Check/correct the addresses of the connected slaves/devices.
Remedy for 22
See SINAMICS warning 1903 for a description of the meaning behind the error codes.
1. Check the SDB
- Check the type and length of the message frame
- Match slot assignment with P978
2. Evaluate the drive alarms/warnings
Remedy for 23-24
1. Software replacement required
Remedy for 25
1. Change the message frame type
2. Reduce the number of slots
3. Reduce the number of slaves/devices
4. Create a new SDB
5. Software must be replaced
If the error can still not be rectified after this procedure, send the error message to the control manufacturer.
Programm
Switch control OFF - ON.
continuation:
380003
PROFIBUS/PROFINET: Operating error, reason %1 parameter %2 %3 %4.
Parameters:
%1 = Cause of the error
%2 = Parameter 1
%3 = Parameter 2
%4 = Parameter 3
Explanation:
An operating error occurred on the PROFIBUS/PROFINET in cyclic mode.
Overview: Cause of the error, Par 1, Par 2, Par 3:
- 01 = unknown alarm, alarm class, logical address, --
- 02 = DPM cycle timeout, DPM actual value status, DPM setpoint value status, --
- 03 = DPM cycle status, DPM actual value status, DPM setpoint value status, DPM error code
- 04 = DPM cycle error, DPM actual value status, DPM setpoint value status, DPM error code
- 05 = Client not registered, client number, max. number of clients, --
- 06 = Synchronization error, number of sync violation, --, --
- 07 = Spinlock timeout, PLC spinlock, NCK spinlock, --
- 1000s digit of the error cause = number of the affected bus
- (Special case: Error causes in the 5000 range indicate problems with the NCU-LINK communication)
Alarm class: (see alarm 380 060)
The following can be primary causes:
- For error cause 01: Data transfer error on the PROFIBUS/PROFINET
- For error causes 02, 03, 04: Error in contents of SDB
- For error causes 02, 03, 04, 05, 07: Corruption of parts of system program
- For error cause 06: The PCI bus cycle does not match the expected rate, so synchronization is not possible. The correct PCI
bus cycle must be entered.
The error can also be caused by a hardware problem on the MCI module.
Alarms
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Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- For error cause 01:
- Check the electrical and fault-related specifications for PROFIBUS/PROFINET, assess the cable installation
- Check the terminating resistors of the PROFIBUS connectors (ON setting at ends of cables, otherwise OFF setting required)
- Check slave/device
- For error causes 02, 03, 04:
- Check SDB
- For error causes 02, 03, 04, 05, 07:
- Follow the procedure described for troubleshooting alarm 380 001
- For error cause 06:
- The correct PCI bus cycle must be entered.
If the error cannot be eliminated by this procedure, send the error text to the control system manufacturer.
Programm
Clear alarm with the RESET key. Restart part program
continuation:
380005
PROFIBUS/PROFINET: Bus access conflict
Explanation:
An access conflict occurred on the PROFIBUS/PROFINET in cyclic mode: An attempt has been made in the NCK to write data
to the bus or to read from the bus while cyclic data transfer was active. This may lead to inconsistent data, sign-of-life errors
or additional transmission dead times on the bus.
Reaction:
Alarm display.
Remedy:
- Check the effective timing in MD10063 $MN_POSCTRL_CYCLE_DIAGNOSIS, and ensure in particular that the settings in
MD10050 $MN_SYSCLOCK_CYCLE_TIME and MD10062 $MN_POSCTRL_CYCLE_DELAY are correct:
- Use MD10062 $MN_POSCTRL_CYCLE_DELAY = 0 for automatic setting of the position control cycle delay.
- If alarm-free operation cannot be achieved with MD10062 $MN_POSCTRL_CYCLE_DELAY = 0, MD10050
$MN_SYSCLOCK_CYCLE_TIME should be increased.
Programm
Switch control OFF - ON.
continuation:
380020
PROFIBUS/PROFINET: Bus %3 SDB %4 error %1 source %2
Parameters:
%1 = Error
%2 = SDB source
%3 = Bus number
%4 = SDB number
Explanation:
Error in SDB for configuring PROFIBUS/PROFINET.
Causes of the error:
- 01 = SDB does not exist in source.
- 02 = SDB from source is too large.
- 03 = SDB from source cannot be activated.
- 04 = Source is empty.
- 05 = Source is not present.
SDB source:
- 99 = Passive file system: _N_SDB_DIR
- 100 = Memory card: /siemens/sinumerik/sdb/...
- 101 = Memory card: /addon/sinumerik/sdb/...
- 102 = Memory card: /oem/sinumerik/sdb/...
- 103 = Memory card: /user/sinumerik/sdb/...
Reaction: PROFIBUS/PROFINET is inactive or working with the default SDB.
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Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
- Check the setting of MD 11240 $MN_PROFIBUS_SDB_NUMBER.
- If source = 100: Check directory _N_SDB_DIR in the passive file system.
- If source = 103-106: Check directories on memory card
Programm
Switch control OFF - ON.
continuation:
380022
PROFIBUS/PROFINET: Configuration of DP master bus %1 has been changed
Parameters:
%1 = Number of the affected bus
Explanation:
The PROFIBUS configuration on the DP master was changed during operation, e.g. by downloading a new hardware
configuration via STEP 7. As the cycle data may also have changed, operation cannot be continued, and a warm restart is
required.
If the master functionality is within the PLC, the PLC will have been stopped anyway for the download, and alarm 2000 (PLC
sign-of-life) output.
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm
Switch control OFF - ON.
continuation:
380040
PROFIBUS/PROFINET: Bus %3, configuration error %1, parameter %2
Parameters:
%1 = Cause of the error
%2 = Parameter
%3 = Number of the affected bus
Alarms
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I/O alarms
Explanation:
The generation of the PROFIBUS/PROFINET in the SDB does not conform to the configuration specifications of the NC in use.
Overview: Cause of the error, par 1:
- 01 = SDB contains slave/device without diagnostics slot, slave/device address
- 02 = SDB contains too many slot entries, identifier
- 03 = SDB contains no equidistance data, no function
- 04 = PNIO: SDB contains different Tdp (also TDC) on one device
- 05 = PNIO: SDB contains different Tmapc (also CACF) on one device
- 06 = PNIO: SDB contains different TI on one device
- 07 = PNIO: SDB contains different TO on one device
- 08 = PNIO: SDB contains device numbers that are too high (with values higher than 126)
- 09 = SDB content transferred segmented (too many slots/frames)
- 10 = Not enough memory space for segmented SDB content (too many slots/frames)
- 11 = The telegram configured in the SDB is too short for the selected telegram acc. to $MN_DRIVE_TELEGRAM_TYPE.
- 20 = SDB contains too many slaves/devices, quantity
- 21 = SDB missing or contains invalid data, error code
- 22 = SDB configuration data incorrect, slave/device address, error code
- 23 = Reserved
- 24 = Reserved
- 25 = Reserved
- 26 = Reserved
- 27 = Reserved
- 28 = Reserved
- 29 = Reserved
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Check that the corresponding SDB:
- Contains a diagnostic slot for every slave/device
- Contains only slave/device entries relevant to the application
In principle, it is possible to include a superset of slaves/devices in the SDB that are partially relevant for different end versions
of the product. However, this overloads the NC memory and runtime capacity and should, therefore, always be avoided.
If this alarm occurs, reduce the SDB to a minimum.
If the code for the error cause is 03, check that equidistance is activated in the SDB (e.g. using STEP 7 HW config).
If the code for the error cause is 10, reduce the number of slaves/slots on the bus concerned (e.g. using STEP 7 HW config).
If the alarm continues to occur, please send the error text to the control system manufacturer.
If the code for the error cause is 11, select a larger telegram as appropriate using STEP 7 HW config or
select a smaller telegram under $MN_DRIVE_TELEGRAM_TYPE.
Programm
Switch control OFF - ON.
continuation:
380050
PROFIBUS/PROFINET: Multiple assignment of inputs on address %1
Parameters:
%1 = Logical address
Explanation:
Multiple assignments of input data have been detected in the logical address space. Logical address: Base address of the
address area defined several times
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
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Remedy:
The address partitioning should be checked as follows:
Check for multiple assignments in the following machine data:
- MD13050 $MN_DRIVE_LOGIC_ADDRESS[0] - MD13050 $MN_DRIVE_LOGIC_ADDRESS[n-1] : n = highest axis index on
control system
- MD12970 $MN_PLC_DIG_IN_LOGIC_ADDRESS, MD12971 $MN_PLC_DIG_IN_NUM : PLC address area for digital inputs
- MD12978 $MN_PLC_ANA_IN_LOGIC_ADDRESS, MD12979 $MN_PLC_ANA_IN_NUM : PLC address area for analog inputs
If no inconsistencies can be found in the parameters, compare these machine data with the configuration in SDB (STEP 7
project). In particular, check that the lengths configured for the individual slots do not result in area overlaps. When you
find the cause of the error, change the machine data and/or SDB.
Programm
Switch control OFF - ON.
continuation:
380051
PROFIBUS/PROFINET: Multiple assignment of outputs on address %1
Parameters:
%1 = Logical address
Explanation:
Multiple assignments of input data have been detected in the logical address space. Logical address: Base address of the
address area defined several times
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
The address partitioning should be checked as follows:
Check for multiple assignments in the following machine data:
- MD13050 $MN_DRIVE_LOGIC_ADDRESS[0] - MD13050 $MN_DRIVE_LOGIC_ADDRESS [n-1] : n = highest axis index on
control system
- MD12974 $MN_PLC_DIG_OUT_LOGIC_ADDRESS, MD12975 $MN_PLC_DIG_OUT_NUM : PLC address area for digital
outputs
- MD12982 $MN_PLC_ANA_OUT_LOGIC_ADDRESS, MD12983 $MN_PLC_ANA_OUT_NUM : PLC address area for analog
outputs
If no inconsistencies can be found in the parameters, compare these machine data with the configuration in the SDB (STEP
7 project). In particular, check that the lengths configured for the individual slots do not result in area overlaps. When you
find the cause of the error, change the machine data and/or SDB.
Programm
Switch control OFF - ON.
continuation:
380070
PROFIBUS/PROFINET: No input slot available for basic address %1 (length %2)
Parameters:
%1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation:
An incorrect logical base address was specified for a digital or analog input. Either no slot has been configured for this base
address or the requested area extends beyond the end of the slot.
Length=1 indicates a digital input.
Length=2 indicates a analog input.
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Enter correct base addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTIN.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTIN.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm
Switch control OFF - ON.
continuation:
Alarms
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380071
PROFIBUS/PROFINET: No output slot available for basic address %1 (size %2)
Parameters:
%1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation:
An incorrect logical base address was specified for a digital or analog input. Either no slot has been configured for this base
address or the requested area extends beyond the end of the slot.
For length =1 it is a digital output,
For length =2 it is an analog output.
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Enter correct base addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTOUT.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTOUT.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm
Switch control OFF - ON.
continuation:
380072
PROFIBUS/PROFINET: Output slot for basic address %1 (size %2) not allowed
Parameters:
%1 = Logical base address of the requested area
%2 = Size of the area in bytes
Explanation:
An incorrect logical base address was set for a digital or analog output, the area is resides in the access range of the PLC (PIQ,
base addresses < 256).
For length =1 it is a digital output,
For length =2 it is an analog output.
Reaction:
Channel not ready.
NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy:
Only use addresses outside the PLC process image (e.g. >= 256) for output slots.
Enter correct basic addresses in the machine data:
- For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTOUT.
- For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTOUT.
- NCK restart
If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system
manufacturer.
Programm
Switch control OFF - ON.
continuation:
380075
PROFIBUS/PROFINET: Failure of DP I/O bus %2 slave/device %1 logical start address %3
Parameters:
%1 = Slave/device address
%2 = Number of the affected bus
%3 = PROFINET: Logical start address with input-IOPS=BAD
Explanation:
Failure of a PROFIBUS/PROFINET slot used by the NCK for digital or analog I/Os.
PROFINET: Input IOPS=BAD was reported at logical start address
Reaction:
Alarm display.
Remedy:
Check that the slave/device is operating correctly (all slaves/devices must be included in the bus, green LEDs).
Programm
Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
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380076
PROFIBUS/PROFINET: No DO1 message frame: Bus %2 slave/device %1
Parameters:
%1 = Slave/device address
%2 = Number of the affected bus
Explanation:
Note for the system setup engineer: A PROFIBUS slave/PROFINET device used as an NCK drive does not have a valid DO1
message frame assignment (see MD13120 $MN_CONTROL_UNIT_LOGIC_ADDRESS with the STEP 7 configuration).
This alarm is indicating, among other things, that the alarm time-of-day synchronization is not working between the
controller and this slave/device.
Reaction:
Alarm display.
Remedy:
Enter a valid value in MD13120 $MN_CONTROL_UNIT_LOGIC_ADDRESS.
Programm
Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
380077
PROFIBUS/PROFINET: Too many DOs: Currently minimum %2, maximum %3 in DO group %1
Parameters:
%1 = DO group
%2 = Current number of DOs
%3 = Maximum permissible number of DOs
Explanation:
Note for the system setup engineer: The number of equivalent DOs ("drive objects" group) on all busses (configured and
connected) exceeds predefined limit values.
The services linked to these DOs (e.g. time synchronization, alarm display, HMI diagnostics, HMI data archiving) can no
longer be guaranteed for all DOs in this group.
The following different DO groups exist (see parameter %1):
0 = Device (CU, DO1)
1 = Communications (CU-LINK)
2 = Drive (SERVO, VECTOR)
3 = Infeed (ALM etc.)
4 = Terminal block (TB)
5 = Terminal module (TM)
Reaction:
Alarm display.
Remedy:
Reduce the number of devices (containing DOs of this type) on the bus.
Use a more powerful type of controller (one which supports more DOs).
Programm
Switch control OFF - ON.
continuation:
380100
PROFIBUS intern: Error %1 for basis address %2 in direction %3.
Parameters:
%1 = Error code
%2 = Logic base address
%3 = Communication direction; 0 means input; 1 means output; 3 means independent of the direction
Explanation:
Data transfer cannot be realized at the interface between HW-PLC and the internal PROFIBUS.
Reaction:
Alarm display.
Alarms
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Remedy:
Fault IDs:
01 = The logical basis address is used by the NCK, and cannot be made available to the HW-PLC (output direction).
02 = The logical basis address has exceeded the number of maximum slots.
03 = The logical basis address is not available in the Step7 project.
04 = The registration of the basis address exceeds the maximum memory size available.
05 = The logical basis address registered for transfer is not available at the internal bus or has not been configured.
06 = The logical basis address must point to the start of an output slot (sub slots are not supported).
07 = The interface versions of HW-PLC and NCK do not match, please contact the hotline.
08 = The interface quantity structure between HW-PLC and NCK is not consistent, please contact the hotline.
09 = In the output direction, the HW-PLC was not able to repeatedly supply consistent data, relieve the load on the OB1 or
LR cycle.
10, 11 = internal memory problems, please contact the hotline
12 = The transfer of output data is disrupted, the default values of the PLC are not available at the right time for forwarding
toward the internal PROFIBUS. Please contact the hotline with a description of the context of the fault.
Programm
Switch control OFF - ON.
continuation:
380110
PROFIBUS/PROFINET: Error %1 in start address %2.
Parameters:
%1 = Error code
%2 = Logic base address
Explanation:
Error during cyclic data transfer via I/O transfer interface to external PROFIBUS/PROFINET.
Reaction:
Alarm display.
Remedy:
Error codes:
01 = The interface versions of HW-PLC and NCK are not compatible.
02 = The logical start address has exceeded the maximum number of slots.
03 = The registration of the start addresses exceeds the maximum memory size available.
04, 05 = Internal memory problems
06 = In the input direction, the HW PLC was repeatedly not able to supply consistent data, relieve the load on the OB1 or LR
cycle.
07 = Error initializing the I/O transfer interfaces
Programm
Switch control OFF - ON.
continuation:
380500
PROFIBUS/PROFINET: Fault on drive %1, code %2, value %3, time %4
Parameters:
%1 = Axis
%2 = Fault code of drive (P947(/945)/P824)
%3 = Fault value of drive ((P949/P826)
%4 = Fault time of drive (P948/P825)
Explanation:
Contents of fault memory of assigned drive.
Reaction:
Alarm display.
Remedy:
See drive documentation for fault codes/fault values.
Programm
Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
380501
PROFIBUS/PROFINET: Fault on bus, slave/device, DO ID %1, code %2, value %3, time %4
Parameters:
%1 = 8 bit bus number, 8 bit slave/device number, 16 bit DO ID
%2 = Fault code of drive (P947)
%3 = Fault value of the drive (P949)
%4 = Fault time of the drive (P948)
Explanation:
Contents of the fault memory of the assigned slave/device.
Reaction:
Alarm display.
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I/O alarms
Remedy:
See drive documentation for fault codes/fault values.
Programm
Alarm display showing cause of alarm disappears. No further operator action necessary.
continuation:
380502
PROFIBUS/PROFINET: Bus %1, slave/device %2 configuration changed
Parameters:
%1 = Bus number
%2 = Slave/device address
Explanation:
The bus configuration has changed.
Causes:
- First commissioning
- New slave/device recognized on the bus
Reaction:
Interface signals are set.
Alarm display.
Remedy:
In order to operate the bus with the new configuration, an additional restart will be required.
Programm
Switch control OFF - ON.
continuation:
380503
PROFIBUS/PROFINET: Bus %1 configuration changed
Parameters:
%1 = Bus number
Explanation:
A new SDB with a modified configuration has been provided.
The new settings will be activated only at the next bus power up.
Reaction:
Interface signals are set.
Alarm display.
Remedy:
In order to operate the bus with the new configuration, an additional restart will be required.
Programm
Switch control OFF - ON.
continuation:
Alarms
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8
400102
Delete DB 2 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400103
Delete DB 3 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400106
Delete DB 6 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400109
Delete DB 9 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400110
Delete DB 10 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400111
Delete DB 11 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
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PLC alarms
400117
Delete DB 17 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400119
Delete DB 19 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400120
Delete DB 20 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400121
Delete DB 21 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400122
Delete DB 22 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400123
Delete DB 23 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400124
Delete DB 24 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
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PLC alarms
400125
Delete DB 25 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400126
Delete DB 26 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400127
Delete DB 27 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400128
Delete DB 28 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400129
Delete DB 29 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400130
Delete DB 30 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400131
Delete DB 31 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
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PLC alarms
400132
Delete DB 32 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400133
Delete DB 33 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400134
Delete DB 34 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400135
Delete DB 35 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400136
Delete DB 36 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400137
Delete DB 37 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400138
Delete DB 38 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
1480
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PLC alarms
400139
Delete DB 39 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400140
Delete DB 40 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400141
Delete DB 41 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400142
Delete DB 42 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400143
Delete DB 43 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400144
Delete DB 44 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400145
Delete DB 45 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
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PLC alarms
400146
Delete DB 46 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400147
Delete DB 47 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400148
Delete DB 48 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400149
Delete DB 49 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400150
Delete DB 50 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400151
Delete DB 51 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400152
Delete DB 52 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
1482
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PLC alarms
400153
Delete DB 53 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400154
Delete DB 54 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400155
Delete DB 55 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400156
Delete DB 56 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400157
Delete DB 57 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400158
Delete DB 58 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400159
Delete DB 59 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
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PLC alarms
400160
Delete DB 60 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400161
Delete DB 61 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400171
Delete DB 71 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400172
Delete DB 72 in the PLC and restart
Explanation:
--
Reaction:
Alarm display.
Remedy:
See the machine manufacturer's information.
Programm
Internal
continuation:
400173
Delete DB 73 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400174
Delete DB 74 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400176
Delete DB 76 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
Alarms
1484
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
PLC alarms
400177
Delete DB 77 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
400201
PLC STOP due to DB loading in the RUN state: DB%Z
Parameters:
%Z = Data block
Explanation:
An existing DB was reloaded in the RUN state.
Reaction:
Alarm display.
Remedy:
Restart required.
Programm
Switch control OFF - ON.
continuation:
400202
Access error
Explanation:
The data could not be accessed.
Reaction:
Alarm display.
Remedy:
System error, contact the Siemens AG SINUMERIK Hotline with the error text.
Programm
Switch control OFF - ON.
continuation:
400203
DB acces error: DB%Z
Parameters:
%Z = Data block
Explanation:
Data block is either not present, write-protected or too small.
Reaction:
Alarm display.
Remedy:
The displayed DB has to be reloaded via STEP 7 or its write protection has to be removed. Restart required.
Programm
Switch control OFF - ON.
continuation:
400204
Restart required
Explanation:
DB generated by the basic program are different in size of existing DB.
Reaction:
Alarm display.
Remedy:
The DB is deleted during the next start-up and it is generated again by the basic program.
Programm
Switch control OFF - ON.
continuation:
400250
NCK sign-of-life monitoring
Explanation:
NCK has not contacted the PLC during cyclic operation. Timer of FB1 parameter NCCyclTimeout was executed without
retrigger.
Reaction:
Alarm display.
Remedy:
NCK restart
Programm
Internal
continuation:
400251
NCK has not started up
Explanation:
NCK has not contacted the PLC.
Reaction:
Alarm display.
Remedy:
Increase FB1 parameter for the NCK runup timeout NCRunupTimeout.
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
1485
PLC alarms
Programm
Internal
continuation:
400252
Error in internal communication with NCK
Explanation:
An error has occured during data transmission between the PLC and the NCK (FM-NC only).
Reaction:
Alarm display.
Remedy:
NCK restart
Programm
Internal
continuation:
400253
PLC STOP because of SPL system error
Explanation:
After the interruption of the communication between the NCK and the PLC with regard to the SPL data cross-check, the PLC
was switched to STOP with a delay of 5 s.
Reaction:
Alarm display.
Remedy:
Do no longer start SPL. Check the system components (PLC must be provided with the correct version of FB15 and with
DB18).
Programm
Switch control OFF - ON.
continuation:
400254
Checksum error found: %1
Parameters:
%1 = Note on code section or table
Explanation:
Checksum error in safety-relevant code or safety-relevant data. The safe monitoring functions (Safety Integrated) in the PLC
may be damaged.
Reaction:
Alarm display.
Remedy:
Power OFF/ON of the control. If the error occurs again, inform the service department.
Programm
Switch control OFF - ON.
continuation:
400255
Sign of life monitoring NCK2
Explanation:
NCK2 has not contacted the PLC during cyclic operation. Timer of FB1 parameter NCCyclTimeout was executed without
retrigger. (FM-NC only).
Reaction:
Alarm display.
Remedy:
NCK restart
Programm
Internal
continuation:
400256
NCK2 has not run up
Explanation:
NCK2 has not run up. NCK has not contacted the PLC. Timer of FB1 parameter NCRunupTimeout has expired. (FM-NC only).
Reaction:
Alarm display.
Remedy:
General NCK reset and restart.
Programm
Internal
continuation:
400257
Error in internal communication with NCK2
Explanation:
An error has occured during data transmission between the PLC and the NCK. (FM-NC only)
Reaction:
Alarm display.
Remedy:
NCK restart
Programm
Internal
continuation:
Alarms
1486
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PLC alarms
400260
Failure of machine control panel 1
Explanation:
Machine control panel (MCP) at machine control panel interface 1 has failed. Timer of FB1 parameter MCP1Timeout has
expired. Incorrect address in DB7 parameter MCP1BusAdr. DB7 parameter MCP1NotSend=TRUE.
Reaction:
Alarm display.
Remedy:
Check the connection to the MCP. Increase the value of the timer parameter MCP1Timeout. Set MCP1Cycl to the default
value. Correct the MCP1BusAdr in the DB7 parameter/compare with the selected address. Set DB7 parameter
MCP1NotSend=FALSE.
Programm
Internal
continuation:
400261
Failure of machine control panel 2
Explanation:
Machine control panel (MCP) at machine control panel interface 2 has failed. Timer of FB1 parameter MCP2Timeout has
expired. Incorrect address in DB7 parameter MCP2BusAdr. DB7 parameter MCP2NotSend=TRUE.
Reaction:
Alarm display.
Remedy:
Check the connection to the MCP. Increase the value of the timer parameter MCP2Timeout. Set MCP2Cycl to the default
value. Correct the MCP2BusAdr in the DB7 parameter/compare with the selected address. Set DB7 parameter
MCP2NotSend=FALSE.
Programm
Internal
continuation:
400262
Failure of handheld unit
Explanation:
Handheld unit (HHU) at handheld unit interface has failed. Timer of FB1 parameter HHUTimeout has expired.
Reaction:
Alarm display.
Remedy:
Check the connection to the HHU. Increase the value of timer parameter HHUTimeout. Set HHUCycl to the default value.
Programm
Internal
continuation:
400264
Pointer parameter machine control panel 1 incorrect
Explanation:
A pointer is incorrect in the MCP1 parameter range.
Reaction:
Alarm display.
Remedy:
Correct the PLC configuration in the FB1 parameters.
Programm
Switch control OFF - ON.
continuation:
400265
Pointer parameter machine control panel 2 incorrect
Explanation:
A pointer is incorrect in the MCP2 parameter range.
Reaction:
Alarm display.
Remedy:
Correct the PLC configuration in the FB1 parameters.
Programm
Switch control OFF - ON.
continuation:
400266
Pointer parameter handheld unit incorrect
Explanation:
A pointer is incorrect in the HHU parameter range.
Reaction:
Alarm display.
Remedy:
Correct the PLC configuration in the FB1 parameters.
Programm
Switch control OFF - ON.
continuation:
400267
Access error
Explanation:
MCP or HHU data could not be accessed
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
1487
PLC alarms
Reaction:
Alarm display.
Remedy:
Check the MCP or HHU parameters of the FB1.
Programm
Switch control OFF - ON.
continuation:
400268
Error in internal communication with machine control panel 1, internal error code: %Z
Explanation:
Communication error between CP and PLC.
Reaction:
Alarm display.
Remedy:
Check MCP parameter of FB1, MCP1Stop, switch TRUE->FALSE
Programm
Switch control OFF - ON.
continuation:
400269
Error in internal communication with machine control panel 2, internal error code: %Z
Explanation:
Communication error between CP and PLC.
Reaction:
Alarm display.
Remedy:
Check MCP parameter of FB1, MCP2Stop, switch TRUE->FALSE
Programm
Switch control OFF - ON.
continuation:
400270
Error in internal communication with handheld unit, internal error code: %Z
Explanation:
Communication error between CP and PLC.
Reaction:
Alarm display.
Remedy:
Check HHU parameter of FB1, HHUStop, switch TRUE->FALSE
Programm
Switch control OFF - ON.
continuation:
400271
Direct keys 1 communication error, internal error code: %Z
Explanation:
Communication error between CP and PLC.
Reaction:
Alarm display.
Remedy:
Check OpKey parameter
Programm
Internal
continuation:
400272
Direct keys 2 communication error, internal error code: %Z
Explanation:
Communication error between CP and PLC.
Reaction:
Alarm display.
Remedy:
Check OpKey parameter
Programm
Internal
continuation:
400274
Direct keys 1 failed
Explanation:
Direct keys 1: internal timeout has expired.
Reaction:
Alarm display.
Remedy:
Check connection to direct key module
Programm
Internal
continuation:
400275
Direct keys 2 failed
Explanation:
Direct keys 2: internal timeout has expired.
Alarms
1488
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
PLC alarms
Reaction:
Alarm display.
Remedy:
Check connection to direct key module
Programm
Internal
continuation:
400276
Pointer parameter direct keys 1 incorrect
Explanation:
Pointer incorrectly defined
Reaction:
Alarm display.
Remedy:
Correct the pointer
Programm
Switch control OFF - ON.
continuation:
400277
Pointer parameter direct keys 2 incorrect
Explanation:
Pointer incorrectly defined
Reaction:
Alarm display.
Remedy:
Correct the pointer
Programm
Switch control OFF - ON.
continuation:
400551
Fault on MPI/DP bus
Explanation:
Error detected on I/O bus
Reaction:
Alarm display.
Remedy:
Check I/Os, rectify I/O fault
Programm
Internal
continuation:
400552
Fault on DP bus
Explanation:
Error detected on I/O bus
Reaction:
Alarm display.
Remedy:
Check I/Os, rectify I/O fault
Programm
Internal
continuation:
400553
Fault on PROFINET bus
Explanation:
Error detected on I/O bus
Reaction:
Alarm display.
Remedy:
Check I/Os, rectify I/O fault
Programm
Internal
continuation:
400601
Configuration of loading points incorrect
Explanation:
The PLC configuration in the DB4 does not match the NC configuration
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
400602
Spindle configuration incorrect
Explanation:
The PLC configuration in the DB4 does not match the NC configuration
Alarms
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
1489
PLC alarms
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
400603
Turret configuration incorrect
Explanation:
The PLC configuration in the DB4 does not match the NC configuration
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
400604
Set change with M06 in the machine data
Explanation:
With the magazine type used (box magazine, chain), changing is possible only with M06. Also check for any impermissible
settings for turret magazines.
Reaction:
Alarm display.
Remedy:
Set the value in the channel-specific machine data TOOL_CHANGE_MODE (MD 22550) to 1.
Programm
Internal
continuation:
400902
Parameter ChanNo impermissible in FC9
Explanation:
The parameterized channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
400903
Parameter IntNo impermissible in FC 9
Explanation:
The parameterized interrupt does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401502
Impermissible axis no. parameter in FC 15
Explanation:
The parameterized axis does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401602
Impermissible axis no. parameter in FC 16
Explanation:
The parameterized axis does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401702
Impermissible spindle IF no. parameter in FC 17
Explanation:
The parameterized spindle does not exist.
Alarms
1490
Diagnostics Manual, 10/2020, 6FC5398-6BP40-6BA4
PLC alarms
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401805
Impermissible axis no. parameter in FC 18
Explanation:
The parameterized axis / spindle does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401901
Parameter BAGNo impermissible in FC19
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
401902
Parameter ChanNo impermissible in FC19
Explanation:
The parameterized channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402401
Parameter BAGNo impermissible in FC24
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402402
Parameter ChanNo impermissible in FC24
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402501
Parameter BAGNo impermissible in FC25
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402502
Parameter ChanNo impermissible in FC25
Explanation:
The parameterized mode group, channel does not exist.
Alarms
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PLC alarms
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402601
Parameter BAGNo impermissible in FC26
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
402602
Parameter ChanNo impermissible in FC26
Explanation:
The parameterized mode group, channel does not exist.
Reaction:
Alarm display.
Remedy:
Correct the parameter.
Programm
Switch control OFF - ON.
continuation:
403000
Delete DB 1000 in the PLC and restart
Explanation:
The DB differs in the required length.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Load DB from current toolbox.
Programm
Internal
continuation:
403001
Delete DB 1001 in the PLC and restart
Explanation:
The DB differs in the required length.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Load DB from current toolbox.
Programm
Internal
continuation:
403071
Delete DB 1071 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
403072
Delete DB 1072 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
403073
Delete DB 1073 in the PLC and restart
Explanation:
The DB created by the basic program and the existing DB differ in size.
Alarms
1492
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PLC alarms
Reaction:
Alarm display.
Remedy:
Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded.
Programm
Internal
continuation:
410141
TM: Too many loading points
Explanation:
The PLC configuration in the DB4 has more than 16 loading points
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
410142
TM: Too many toolholders
Explanation:
The PLC configuration in the DB4 has more than 16 toolholders
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
410143
TM: Too many turrets
Explanation:
The PLC configuration in the DB4 has more than 16 turrets
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
410144
TOOLMAN: Multiple definition of magazine number %Z
Explanation:
Multiple definition of the magazine number
Reaction:
Alarm display.
Remedy:
Magazines, spindles, loading points must be uniquely defined in different TO areas
Programm
Switch control OFF - ON.
continuation:
410145
Tool manager: number of toolholders too low
Explanation:
The PLC configuration in DB4 has less than 1 toolholder
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
410146
Tool management: Too many magazines
Explanation:
The PLC configuration has more than 64 magazines
Reaction:
Alarm display.
Remedy:
Correct tool management setup
Programm
Switch control OFF - ON.
continuation:
410150
Area in M group decoder list is too large
Explanation:
Number of M groups in PLC too large.
Alarms
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1493
PLC alarms
Reaction:
Alarm display.
Remedy:
Reduce the number of groups
Programm
Internal
continuation:
410151
Magazine data for tool management missing in the PLC
Explanation:
Magazine data are not available in the PLC. The setup has not been completed, although the option TOOLMAN has been
activated.
Reaction:
Alarm display.
Remedy:
In HMI Advanced the softkey 'Create PLC Data' must be pressed during TOOLMAN setup. Or create the data in data block DB4
from DBB64 onward.
Programm
Internal
continuation:
410160
PROFIBUS configuration is too large for DP1
Explanation:
Internal data area is too large for PROFIBUS configuration.
Reaction:
Alarm display.
Remedy:
Define and load a smaller PROFIBUS configuration
Programm
Internal
continuation:
410900
M:N: call waiting was not continued
Explanation:
The switchover sequence started was not completed
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
410901
M:N: HMI 1 does not respond to displacement
Explanation:
The HMI that is to be switched over does not respond
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
410902
M:N: HMI 1 does not go offline
Explanation:
The HMI that is to be switched over does not respond
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
410903
M:N: HMI 2 does not respond to displacement
Explanation:
The HMI that is to be switched over does not respond
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
Alarms
1494
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PLC alarms
410904
M:N: HMI 2 does not go offline
Explanation:
The HMI that is to be switched over does not respond
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
410905
M:N: No HMI link to assigned interface
Explanation:
The HMI to be switched over is not connecting to the NC
Reaction:
Alarm display.
Remedy:
Reactuate channel menu on HMI
Programm
Internal
continuation:
410906
M:N: No sign of life of an HMI
Explanation:
Link to NC disconnected
Reaction:
Alarm display.
Remedy:
Check connection to HMI
Programm
Internal
continuation:
411101
Impermissible Parameter Axis in FB11
Explanation:
Axis parameter not within the permissible range.
Reaction:
Alarm display.
Remedy:
Use permissible axis number.
Programm
Internal
continuation:
411501
Incorrect version of FB 15, > general reset, do not transmit FB 15 from project
Explanation:
FB 15 does not match the basic program used.
Reaction:
Alarm display.
Remedy:
General PLC reset. Use correct version of the basic program.
Programm
Internal
continuation:
411502
Incorrect basic PLC program version
Explanation:
FB 15 does not match the basic program used.
Reaction:
Alarm display.
Remedy:
Load the basic program that matches the NCK version.
Programm
Internal
continuation:
411503
Error in the hardware configuration
Explanation:
Incorrect NCU type in HW config. data
Reaction:
Alarm display.
Remedy:
Load HW configuration with matching NCU type
Programm
Switch control OFF - ON.
continuation:
Alarms
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PLC alarms
428201
Diagnostic alarm
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428221
Diagnostic alarm from diagnostics address %Z
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428601
Module failure of the expansion unit
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428602
Recurrence of module failure of the expansion unit
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428603
Module failure of the DP master
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428604
Failure of a DP slave
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428605
Fault in a DP slave
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
Alarms
1496
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PLC alarms
428606
Expansion unit recurrence, parameterization error
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428607
DP slave recurrence, parameterization error
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428608
DP slave recurrence, discrepancy between preset and actual configurations
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428621
Failure of expansion unit
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428622
Restoration of expansion unit, discrepancy between preset and actual configurations
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428623
Failure of a DP master system, bus: %2
Parameters:
%2 = Bus number
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428624
Failure of a DP slave, bus: %2, slave: %1
Parameters:
%2 = Bus number
%1 = Number of the DP station
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Alarms
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PLC alarms
Programm
Switch control OFF - ON.
continuation:
428625
Restoration of DP slave with fault, bus: %2, slave: %1
Parameters:
%2 = Bus number
%1 = Number of the DP station
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428626
Restoration of expansion unit, parameterization error
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428627
Restoration of DP slave, parameterization error, bus: %2, slave: %1
Parameters:
%2 = Bus number
%1 = Number of the DP station
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428628
Restoration of DP slave, discrepancy between preset and actual configurations, bus: %2,
slave: %1
Parameters:
%2 = Bus number
%1 = Number of the DP station
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428630
Failure of the PROFINET IO system
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428631
Failure of a PROFINET device, device: %Z
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Alarms
1498
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PLC alarms
Programm
Switch control OFF - ON.
continuation:
428632
Restoration of PROFINET device with fault, device %Z
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428633
Restoration of PROFINET device, discrepancy between preset and actual configurations,
device %Z
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
428634
Restoration of PROFINET device, parameterization error, device %Z
Explanation:
OB82 or OB86 has been triggered.
Reaction:
Alarm display.
Remedy:
Rectify the cause of the error displayed
Programm
Switch control OFF - ON.
continuation:
430000
F diagnostic: PLC project inconsistent
Explanation:
The F diagnostic is not possible because the PLC project is inconsistent or the configured firmware version is not supported.
Reaction:
Alarm display.
Remedy:
Configured NCU firmware version (TIA Portal) must be at least V4.8.
Reload consistent PLC project.
Programm
Switch control OFF - ON.
continuation:
430001
F module %1: timeout detected by F I/O
Explanation:
The F I/O has detected a timeout in the PROFIsafe communication.
Reaction:
Alarm display.
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430002
F module %1: channel error detected by F I/O
Explanation:
The F I/O has detected a channel error.
Reaction:
Alarm display.
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430003
F module %1: CRC/sequence number error detected by F I/O
Explanation:
The F I/O has detected a CRC/sequence number error.
Reaction:
Alarm display.
Alarms
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PLC alarms
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430005
F module %1: timeout detected by F system
Explanation:
The F system has detected a timeout.
Reaction:
Alarm display.
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430006
F module %1: sequence number error detected by F system
Explanation:
The F system has detected a sequence number error.
Reaction:
Alarm display.
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430007
F module %1: CRC error detected by F system
Explanation:
The F system has detected a CRC error.
Reaction:
Alarm display.
Remedy:
Eliminate the displayed cause of the error, and reintegrate the module if necessary.
Programm
Switch control OFF - ON.
continuation:
430010
F module %1: reintegration required
Explanation:
The F module is passivated, and has to be reintegrated before being used again.
Reaction:
Alarm display.
Remedy:
Reintegrate the F module with the signal ACK_REI.
Programm
Switch control OFF - ON.
continuation:
430101
F_DP: Timeout detected DP_DP_ID %1
Explanation:
A timeout error occurred in the stated F_DP communication connection.
Reaction:
Alarm display.
Remedy:
Check connection for possible errors and eliminate them.
Programm
Switch control OFF - ON.
continuation:
430102
F_DP: Sequence number error detected DP_DP_ID %1
Explanation:
A sequence number error has occurred in the stated F_DP communication connection.
Reaction:
Alarm display.
Remedy:
Check connection for possible errors and eliminate them.
Programm
Switch control OFF - ON.
continuation:
430103
F_DP: CRC error detected DP_DP_ID %1
Explanation:
A CRC error has occurred in the stated F_DP communication connection.
Reaction:
Alarm display.
Alarms
1500
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PLC alarms
Remedy:
Check connection for possible errors and eliminate them.
Programm
Switch control OFF - ON.
continuation:
430104
F_DP: Communication DP_DP_ID %1 reports error SFC14
Explanation:
An access error has occurred while reading the telegram of the stated F_DP communication connection.
Reaction:
Alarm display.
Remedy:
Check connection and configuration for possible errors, and eliminate them.
Programm
Switch control OFF - ON.
continuation:
430105
F_DP: Communication DP_DP_ID %1 reports error SFC15
Explanation:
An access error occurred while writing the telegram of the stated F_DP communication connection.
Reaction:
Alarm display.
Remedy:
Check connection and configuration for possible errors, and eliminate them.
Programm
Switch control OFF - ON.
continuation:
431001
The safety mode of the F-PLC has been deactivated.
Explanation:
The safety mode of the F-PLC has been deactivated by the user, some error control measures are deactivated.
Reaction:
Alarm display.
Remedy:
The safety mode will be activated at the next PLC power on.
Programm
Switch control OFF - ON.
continuation:
431003
General error in the F program
Explanation:
A serious problem has been found in the safety mode, STEP 7 is required for an exact analysis
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Switch control OFF - ON.
continuation:
800000
Error: HiGraph group no. %A graph no. %N status %Z
Explanation:
-
Reaction:
Alarm display.
Remedy:
-
Programm
Internal
continuation:
810001
Error OB event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810002
Synchronous error, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Alarms
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1501
PLC alarms
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810003
Asynchronous error, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810004
Stop/cancel event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810005
Operational state sequence event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810006
Error communication event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810007
Error H/F system event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810008
Error diagnostics data from modules, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Alarm display, PLC Stop if required.
Programm
Internal
continuation:
810009
User diagnostics event, error analysis via STEP7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Alarms
1502
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PLC alarms
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
810015
Module diagnositcs event, error analysis via STEP 7 required
Explanation:
Reduced PLC error message. STEP7 is required for exact analysis.
Reaction:
Alarm display.
Remedy:
Diagnose with STEP7.
Programm
Internal
continuation:
830000
Message: HiGraph group no. %A graph no. %N status %Z
Explanation:
-
Reaction:
Alarm display.
Remedy:
-
Programm
Internal
continuation:
Alarms
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PLC alarms
Alarms
1504
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System responses
9
9.1
System reactions to SINUMERIK alarms
Response
Effect
Correction block with reorganization
Block preparation has detected an error, which can be corrected by modifying the
program. Reorganization is performed after a program modification.
Correction block
Block preparation has detected an error, which can be corrected by modifying the
program.
NC switches into the tracking mode
The axes follow-up.
Interpreter stop
Program execution is canceled after all the prepared blocks (IPO buffer) have been
processed.
Local alarm response
A local alarm response is output.
In the program code, individual actions can be executed, which are checked using
this response. For example, the block sequence is interrupted in preprocessing if a
compile cycle alarm appears with this response.
No alarm response
No alarm response is initiated.
NC not ready
NC ready is not set:
Active fast braking (i.e. with the maximum braking current) for all drives.
The controller enable for all NC axes is deleted.
NC ready relay contact drops out.
Mode group not ready
Mode group ready is not set:
Active fast braking (i.e. with the maximum braking current) is realized for all drives
of this mode group.
The controller enable of the NC axes involved is deleted.
Channel not ready
Channel ready is not set:
Active fast braking (i.e. with the maximum braking current) is realized for all drives
of this channel.
The controller enable of the NC axes involved is deleted.
NC start inhibit in this channel
A program cannot be started in this channel.
Re-reference axes in this channel
The axes in this channel have to be referenced again.
Interface signals are set
A VDI interface signal alarm is set.
Alarm display
The alarm is displayed at the user interface.
NC stop for alarm
All channel are stopped using a ramp stop.
NC Stop for an alarm at end of block
NC stops if the end of a block is reached.
Alarm reaction in automatic mode
The alarm is displayed whenever bit 0 of machine data MD11411 $MN_ENA-
BLE_ALARM_MASK is set.
The response is be set whenever an alarm should only occur during automatic mode
without manual operation by a user.
Message display
The alarm is displayed when bit 1 of machine data MD11411 $MN_ENA-
BLE_ALARM_MASK is set.
The message display is for alarms that are normally suppressed.
Alarms
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System responses
9.1 System reactions to SINUMERIK alarms
Response
Effect
Mode group is not ready, is also effective
The NC ready is canceled in all mode groups.
on individual axes
As a consequence, the response corresponds to an "NC not ready" with the following
difference:
The "NC ready" is not withdrawn and the corresponding VDI bit is not set, e.g. for
Emergency Stop.
All channel-specific alarm reactions de-
All responses are buffered on a channel-for-channel-specific basis from the incoming
layed on alarm, alarm display
alarms and are therefore not active.
The alarms are displayed at the user interface.
The responses from the mode group and NC are transferred.
The delayed alarm responses are activated if the responses are deleted by an acti-
vated internal NC code, or by the configured alarm response "Alarm response delay
is canceled".
All alarm responses are delayed by one
All alarm responses are delayed by one cycle when an alarm is issued. This function-
IPO cycle on alarm
ality is required as part of ESR development.
The alarm response delay is canceled
The state of "All channel-specific alarm responses delayed on alarm, alarm display" is
canceled.
NC start inhibit in this channel, ASUB
A program cannot be started in this channel. ASUBs, where relevant, are permitted.
starts, where relevant, are permitted
Alarms
1506
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System responses
9.2 Cancel criteria for alarms
9.2
Cancel criteria for alarms
Cancel criteria
Effect
Clear the alarm with the Clear key or with
The alarm is cleared in any channel by pressing the <ALARM CANCEL> key.
NC start.
In addition, the alarm is cleared by pressing the <CYCLE START> or <RESET> key.
The alarm is no longer displayed when
Self-clearing alarm.
the alarm cause has been removed. No
The alarm is not cleared by an operator action, but explicitly by an activated internal
other operator actions are required.
NC code.
Clear the alarm with NC start or RESET
The alarm is cleared by pressing the <CYCLE START> key in the channel in which the
key and continue the program.
alarm occurred.
In addition, the alarm is cleared by pressing the <RESET> key.
Switch the control OFF - ON.
The alarm is canceled by switching off the control and switching it on again.
Clear the alarm with the RESET key. Re-
The alarm is cleared by pressing the <RESET> key in the channel in which the alarm
start the part program.
occurred.
Then restart the part program.
Press the RESET key to clear the alarm in
The alarm is cleared in the channels, in which the mode group alarm has occurred,
all channels of this mode group. Restart
by pressing the <RESET> key.
the part program.
Then restart the part program.
Clear alarm in all channels with the RE-
The alarm is cleared in the channels by pressing the <RESET> key.
SET key. Restart the part program.
Then restart the part program.
Alarms
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System responses
9.3 System reactions for SINAMICS alarms
9.3
System reactions for SINAMICS alarms
Fault responses
The fault reactions used and their meanings are described below:
Designation
NONE
Response
None
Description
No reaction when a fault occurs.
Designation
OFF1
Response
Braking along the ramp-function generator deceleration ramp followed by pulse
disable.
Description
Closed loop speed control (p1300 = 20, 21)
• The immediate specification of n_set = 0 at the ramp generator deceleration ramp
(p1121) causes the drive to be braked.
• When zero speed is detected, the motor holding brake (if parameterized) is closed
(p1215). The pulses are suppressed when the brake closing time (p1217) expires.
The standstill is detected when the speed actual value falls below the speed
threshold (p1226) or when the monitoring time (p1227) started when speed
setpoint ≤ speed threshold (p1226) has expired.
Closed loop torque control (p1300 = 23)
• The following applies for torque control: Response as for OFF2.
• When the system switches to torque control with p1501, the following applies:
There is no separate braking reaction.
If the actual speed value falls below the speed threshold (p1226) or the timer
stage (p1227) has expired, the motor holding brake (if parameterized) is closed.
The pulses are suppressed when the brake closing time (p1217) expires.
Designation
OFF1_DELAYED
Response
As for OFF1, however delayed.
Description
Faults with this fault reaction only become effective after the delay time on p3136
has expired.
The remaining time up to OFF1 is displayed in r3137.
Designation
OFF2
Response
Internal/external pulse disable
Description
Closed-loop speed and torque control
• Instantaneous pulse suppression, the drive "coasts down".
• The motor holding brake (if one is being used) is closed immediately.
• Switch-on inhibit is activated.
Alarms
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System responses
9.3 System reactions for SINAMICS alarms
Designation
OFF3
Response
Braking along the OFF3 deceleration ramp followed by pulse disable
Description
Closed loop speed control (p1300 = 20, 21)
• The drive is braked along the OFF3 down ramp (p1135) by immediately entering
n_set = 0.
• When zero speed is detected, the motor holding brake (if parameterized) is
closed. The pulses are suppressed when the closing time of the holding brake
(p1217) expires.
Standstill is detected when the speed actual value falls below the speed threshold
(p1226) or when the monitoring time (p1227) started when speed setpoint <=
speed threshold (p1226) has expired.
• Switch-on inhibit is activated.
Closed loop torque control (p1300 = 23)
• Switchover to speed-controlled operation and other reactions as described for
speed-controlled operation.
Designation
STOP2
Response
n_set = 0
Description
• The drive is braked along the OFF3 down ramp (p1135) by immediately entering
n_set = 0.
• The drive remains in closed-loop speed control.
Designation
IASC/DCBRK
Response
-
Description
• For synchronous motors, the following applies:
If a fault occurs with this fault reaction, an internal armature short-circuit is trig-
gered. The conditions for p1231 = 4 must be observed.
• For induction motors, the following applies:
If a fault occurs with this fault reaction, DC braking is triggered. DC braking must
have been commissioned (p1232, p1233, p1234).
Designation
ENCODER
Response
Internal/external pulse disable (p0491)
Description
The fault reaction ENCODER is applied as a function of the setting in p0491.
Factory setting:
p0491 = 0 → Encoder fault causes OFF2
Please note:
When changing p0491, it is imperative that the information in the description of this
parameter is carefully observed.
Alarms
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System responses
9.3 System reactions for SINAMICS alarms
Acknowledge faults
Specifies the default method of acknowledging faults after the cause has been removed.
Designation
POWER ON
Description
The fault is acknowledged by a POWER ON process (switch drive unit off and on again).
Note:
If the fault cause has still not been resolved, then the fault is immediately displayed again after booting.
Designation
IMMEDIATELY
Description
Faults can be acknowledged on one drive object (Points 1 to 3) or on all drive objects (Point 4) as follows:
1. Acknowledge via setting parameter:
- p3981 = 0 → 1
2. Acknowledge via binector inputs:
- p2103 BI: 1. Acknowledge faults
- p2104 BI: 2. Acknowledge faults
- p2105 BI: 3. Acknowledge faults
3. Acknowledging via a PROFIdrive control signal:
- STW1.7 = 0 --> 1 (edge)
4. Acknowledge all faults
- p2102 BI: Acknowledge all faults
Note
• These faults can also be acknowledged by a POWER ON.
• If this action has not eliminated the fault cause, the fault will continue to be displayed after ac-
knowledgment.
• Safety Integrated faults
The "Safe Torque Off" (STO) function must be activated in case of these faults: Safe Torque Off must
be deselected before these faults are acknowledged.
Designation
PULSE DISABLE
Description
The fault can only be acknowledged with a pulse disable (r0899.11 = 0).
The same options are available for acknowledging as described under acknowledgment with IMME-
DIATE.
Reference to SINAMICS parameters
In some fields, reference is made to a SINAMICS parameter for the alarms.
The parameter number consists of the letter "p" or "r" as prefix, followed by a 4-digit number
(xxxx), and optionally an index, e.g. p0918[0...3].
References
A detailed description of the SINAMICS parameters is provided in the:
Alarms
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System responses
9.3 System reactions for SINAMICS alarms
SINAMICS S120/S150 List Manual
Alarms
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System responses
9.3 System reactions for SINAMICS alarms
Alarms
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Stop conditions
10
0
No stop state active
Reaction:
none
1
Stop: No NC Ready
Reaction:
stop
2
Stop: No Mode Group Ready
Reaction:
stop
3
Stop: Emergency Stop active
Reaction:
stop
4
Stop: Alarm active with Stop
Reaction:
stop
5
Stop: M0/M1 active
Reaction:
stop
6
Stop: Block ended in SBL mode
Reaction:
stop
7
Stop: NC Stop active
Reaction:
stop
8
Wait: Read-in enable missing
Reaction:
stop
9
Wait: Feedrate enable missing
Reaction:
stop
10
Dwell time F%1 still %2 s
Parameters:
%1 = Dwell time: specification from part program
%2 = Remaining dwell time
Reaction:
wait
11
Waiting: Aux. funct. ack. missing
Reaction:
stop
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Stop conditions
12
Wait: Axis enable missing %2 %3 %4
Parameters:
%2 = Channel axis/spindle identifier (before spindle converter)
%3 = Channel axis/spindle identifier (before spindle converter)
%4 = Channel axis/spindle identifier (before spindle converter)
Reaction:
wait
13
Wait: Exact stop not reached
Reaction:
wait
14
Wait: For positioning axis %2 %3 %4
Reaction:
wait
15
Wait: For spindle %1
Parameters:
%1 = Channel axis identifier
Reaction:
wait
16
Waiting for other channel: %3 %4 %5
Parameters:
%3 = Channel identifier
%4 = Channel identifier
%5 = Channel identifier
Reaction:
wait
17
Wait: Feedrate override
Reaction:
stop
18
Faulty NC block / user alarm
Reaction:
stop
19
Wait: For NC blocks from external
Reaction:
stop
20
Waiting due to SYNACT instruction
Reaction:
wait
21
Waiting: block search active
Reaction:
wait
22
Wait: No spindle enable %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
stop
23
Wait: Axis feedrate override is 0: %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
stop
Alarms
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Stop conditions
24
Wait for tool change - acknowledgment
Reaction:
wait
25
Wait for gear ratio change %2 %3 %4
Reaction:
wait
26
Wait for position control %2 %3 %4
Reaction:
wait
27
Wait for thread first cut
Reaction:
wait
28
Wait
Reaction:
wait
29
Wait for punching
Reaction:
wait
30
Wait for safe operation
Reaction:
wait
31
STOP: No Channel Ready
Reaction:
stop
32
STOP: Reciprocation active
Reaction:
wait
33
STOP: Axis replacement active %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
34
Wait for axis container rotation %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
35
Wait: AXCT following axis active %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
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Stop conditions
36
Wait: AXCT leading axis active %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
37
Wait: Follow up AXCT axis %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
38
Wait: AXCT axis status change %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
39
Wait: AXCT axis/spindle disable %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
40
Wait: AXCT axis superimposed motion active %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
41
Wait: AXCT axis replacement active %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
42
Wait: AXCT axis interpol. active %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
43
Wait for compile cycle
Reaction:
wait
44
Wait: Access to system variable %2
Parameters:
%2 = Identifier of the system variable with indices.
Reaction:
wait
Alarms
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Stop conditions
45
Wait: Search target found
Reaction:
stop
46
Wait: Rapid retraction triggered
Reaction:
wait
47
Wait: AXCT: Wait for spindle stop
Reaction:
wait
48
Wait: Synchron. of machine data %2 %3 %4
Parameters:
%2 = Axis container
%3 = Axis container
%4 = Axis container
Reaction:
wait
49
Wait: Axis replacement: Axis coupled %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
50
Wait: Axis repl.: Liftfast active %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
51
Wait: Axis replace.: new config. active %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
52
Wait: Axis replacement: AXCTSW active %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
53
Wait: Axis replacement: Waitp active %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
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Stop conditions
54
Wait: Axis in another channel %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
55
Wait: Axis replacement: Axis is PLC axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
56
Wait: Axis replace.: Axis is recip. axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
57
Wait: Axis replacement: axis is JOG axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
58
Wait: Axis replacement: Command axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
59
Wait: Axis replacement: Axis is OEM axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
60
Wait: Coupled following axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
61
Wait: Coupled-motion following axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
Alarms
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Stop conditions
62
Wait: Coupled slave axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
63
Stop at cycle end M0
Reaction:
stop
64
Stop at cycle end M1
Reaction:
stop
65
Axis is at fixed stop %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
66
Master-slave switchover active
Reaction:
wait
67
Axis replace.: axis single axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
68
Stop: destination reached after block search
Reaction:
stop
69
Synchronism: Synchronous spindle
Reaction:
wait
70
Deactivation position synchron. spindle
Reaction:
wait
71
Wait for transformation axis enable%2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
72
Wait because of possible collision
Reaction:
stop
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Stop conditions
73
JOG: Position reached %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
stop
74
Jog: Direction disabled %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
stop
75
Context sensitive stop request %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
%7 = Braking priority with sign for the direction of the motion command
Reaction:
wait
76
Wait: G4 S%1 still: %2 U
Parameters:
%1 = Programmed dwell time in revolutions
%2 = Remaining revolutions
Reaction:
wait
77
Axial feed disable from PLC %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
stop
78
Waiting for axial feedrate enable
Reaction:
stop
79
Axial feed disable from Synact %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
80
Wait for speed of master spindle %1
Parameters:
%1 = Channel axis identifier
Reaction:
wait
81
Wait for parameter set change %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
Alarms
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Stop conditions
82
Wait for axis before transformer change %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
83
Waiting for cutting calculation
Parameters:
%1 = Progress display
Reaction:
wait
84
Wait for measuring system axis %2 %3 %4
Parameters:
%2 = Channel axis identifier
%3 = Channel axis identifier
%4 = Channel axis identifier
Reaction:
wait
85
Override limited: %1
Parameters:
%1 = Feedrate override value
Reaction:
wait
86
Wait for MMC command
Reaction:
wait
87
Overlap not released %2 %3 %4
Reaction:
wait
88
Waiting for drive parameter of %2
Parameters:
%2 = Part program command "ESRR" or "ESRS"
Reaction:
wait
89
Waiting for external device %2
Parameters:
%2 = Programmed identifier of the external device"
Reaction:
wait
90
Wait for end of program in the channel %3 %4 %5
Parameters:
%3 = Channel identifier
%4 = Channel identifier
%5 = Channel identifier
Reaction:
wait
91
Wait for interpolation buffer
Reaction:
wait
92
Configured stop CST G0->G0
Reaction:
stop
93
Configured stop CST G0->G1
Reaction:
stop
Alarms
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Stop conditions
94
Configured stop CST G1->G0
Reaction:
stop
95
Configured stop CST
Reaction:
stop
96
Configured stop CST ON
Reaction:
stop
Alarms
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