Parker Variable Speed Drive AC30 series. User’s Manual (2017) - page 3

4-13

Installation

Cabling Bracket for Control & Main Cable

With the bottom cover off you can screw the cabling brackets in place, if required.

The cabling brackets are standard with C2 filtering products and can also be obtained from Parker using the following part numbers.

Frame E Illustrated

The part numbers for the cabling bracket kits are:

Wall/Panel Mount

Through Panel

Mount

Frame D

– LA501935U001

LA503117U001

Frame E

– LA501935U002

LA503117U002

Frame F

– LA501935U003

LA503117U003

Frame G

– LA501935U004

LA503117U004

Frame H

– LA501935U005

LA503117U005

Frame J

- LA501935U006

not applicable

Frame K

– not applicable

not applicable

Control cable wiring
bracket

Main cable wiring bracket

Installation

4-14

Cabling Bracket for AC30D System Terminals

Frame E Illustrated

The part number for the AC30D control and system
terminal cable brackets kit is: LA501935U007

Control cable wiring
bracket

4-15

Installation

Electrical Installation

Please read the Safety Information in “Chapter :1 Safety” before proceeding.

Also refer to Appendix C: Compliance

WIRING INSTRUCTIONS

IMPORTANT:

The control board 0V must be connected to protective earth outside of the product to meet EMC and safety requirements.

Power Wiring Connections

Protective Earth (PE) Connections

The unit must be

permanently earthed

according to EN 61800-5-1 - see below. Protect the incoming mains supply using a suitable fuse or

circuit breaker (circuit breaker types RCD, ELCB, GFCI are not recommended).

IMPORTANT:

The inverter is only suitable for earth referenced supplies (TN) when fitted with an internal filter. External filters are
available for use on TN and IT (non-earth referenced) supplies.

For installations to EN 61800-5-1 in Europe:

•

For permanent earthing, two individual incoming protective earth conductors (<10mm² cross-section) or one conductor (>10mm²
cross-section) are required. Each earth conductor must be suitable for the fault current according to EN 60204.

Refer to Appendix C: “Compliance” - EMC Installation Options.

NOTE

STO always overrides any attempt to start the inverter. If one or both STO control inputs is requesting the STO function, the inverter will
not start, even if for example, the inverter’s software malfunctions and tries to cause the motor to turn. Refer to Chapter 6 Safe Torque
Off.

Installation

4-16

FED POWER WIRING CONNECTIONS

Feed the power supply and motor cables into the inverter under the cable clamps using the correct cable entries, and connect to the
power terminals. Tighten all terminals to the correct tightening torque; refer to the Terminal Tightening Torques table (page 4-39).

Earth

Stud

fuses

Circuit

Breaker

Earth

Stud

Mains in

Terminals

Motor

Terminals

Ferrite core option
To meet C2 EMC
Standard – Frames
D – J only

Cable Clamps

Frame K - no DB+ connect resistor between DC+ & DB)

Filter

(optional)

AC Motor

Chokes.

Only on long

cable runs >50m

Note:

Cable clamps and earthing brackets are only

supplied with a C2 EMC Filter kit (page 4-13 for part
numbers), see page C-11 for motor termination details.

Earth

4-17

Installation

FED POWER WIRING CONNECTIONS (FRAMES D – J ONLY)

AC Motor

Chokes.

Only on long

cable runs >50m

Earth

Stud

Cable Clamps

Earth stud

Motor Terminals

Installation

4-18

Control Module Cover Removal

To gain access to the control wiring and for inserting the SD card first remove the control module cover as follows:

First remove the GKP by pulling from the top down, and remove.

Undo the screw and slide the control module cover down slightly,

then remove.

4-19

Installation

Control Module Removal

WARNING Isolate supply before plugging or unplugging control unit to the power stack.

Unscrew captive screw.

Lift lower edge of assembly.

Lift assembly away from Power Stack

Slide assembly

upwards, as far as
possible, to unlatch
from unit.

Note that there are two
screws used to retain the
AC30D control module. The
communications option, if
fitted, should be temporarily
removed to access one of the
two screws.

Installation

4-20

CONTROL MODULE TERMINAL CABLE SPECIFICATION

Solid minimum H05(07)V-U 0.2sqmm.
Solid maximum H05(07)V-U 1.5 sqmm.
Flexible minimum H05(07)V-K 0.2 sqmm.
Flexible maximum H05(07)V-K 1.5 sqmm.
W.wire end Ferrule DIN462228 Pt 1 minimum 0.25 sqmm.
W.wire end Ferrule DIN462228 Pt 1 maximum 1.5 sqmm.
W.plastic collar Ferrule DIN462228 Pt4 minimum 0. 25 sqmm (see note 1)
W.plastic collar Ferrule DIN462228 Pt4 maximum 0.75 sqmm (see note 2).

Note 1: Parker part number CI053612U001 (Davico part No. PET0505)

Note 2: Parker part number CI053612U002 (Davico part No. PET7575).

4-21

Installation

AC30V CONTROL WIRING CONNECTIONS

Terminal ID

Function

X10/01

STO A Input

X10/02

STO Common

X10/03

STO B Input

X10/04

STO Common

X10/05

STO Status A

X10/06

STO Status B

X11/01

ANIN 01

(+10V, 0-10V, 0-20mA, 4-20mA)

X11/02

ANIN 02

(+10V, 0-10V)

X11/03

ANOUT 01 (+10V, 0-10V)

X11/04

ANOUT 02 (0-10V, 0-20mA, 4-20mA)

X11/05

+10V reference

X11/06

-10V reference

X12/01 (LH)

DIGIN 04 / DIGOUT 01

X12/02

DIGIN 05 / DIGOUT 02

X12/03

DIGIN 06 / DIGOUT 03

X12/04

DIGIN 07 / DIGOUT 04

X12/05

User +24V output

X12/06

X13/01 (LH)

X13/02

DIGIN 1

X13/03

DIGIN 2

X13/04

DIGIN 3

X13/05

+24V AUX input – AC30V and AC30P only

X13/06

0V AUX input – AC30V and AC30P only

X14/01 (BOT)

Relay 01 (contact A) – AC30V only

X14/02

Relay 01 (contact B) – AC30V only

X14/03

Relay 02 (contact A) – AC30V only

X14/04

Relay 02 (contact B) – AC30V only

Installation

4-22

AC30D-P CONTROL WIRING CONNECTIONS

Terminal ID

Function

X10/01

STO A Input

X10/02

STO Common

X10/03

STO B Input

X10/04

STO Common

X10/05

STO Status A

X10/06

STO Status B

X11/01

ANIN 01

(+10V, 0-10V, 0-20mA, 4-20mA)

X11/02

ANIN 02

(+10V, 0-10V)

X11/03

ANOUT 01 (+10V, 0-10V)

X11/04

ANOUT 02 (0-10V, 0-20mA, 4-20mA)

X11/05

+10V reference

X11/06

-10V reference

X12/01 (LH)

DIGIN 04 / DIGOUT 01

X12/02

DIGIN 05 / DIGOUT 02

X12/03

DIGIN 06 / DIGOUT 03

X12/04

DIGIN 07 / DIGOUT 04

X12/05

User +24V output

X12/06

X13/01 (LH)

X13/02

DIGIN 1

X13/03

DIGIN 2

X13/04

DIGIN 3

X13/05

+24V AUX input – AC30V and AC30P only

X13/06

0V AUX input – AC30V and AC30P only

Ethernet Port 1 – AC30P and AC30D only
Ethernet Port 2 – AC30P and AC30D only

4-23

Installation

SYSTEM BOARD CONTROL WIRING CONNECTIONS – AC30D ONLY

Terminal ID

Function

X30/01

DIGIN 1

X30/02

DIGIN 2

X30/03

DIGIN 3

X30/04

DIGIN 0V

X30/05

+24V System Aux. Input

X30/06

0V System Aux. Input

X31/01

Encoder 2 – A input

X31/02

Encoder 2 – /A input

X31/03

Encoder 2 – B input

X31/04

Encoder 2 – /B input

X31/05

Encoder 2 – Z input

X31/06

Encoder 2 – /Z input

X31/07

Encoder PSU Output – Positive terminal
(internally connected to X32/07)

X31/08

Encoder PSU Output – 0V terminal
(internally connected to X32/08)

X32/01

Encoder 1 – A input

X32/02

Encoder 1 – /A input

X32/03

Encoder 1 – B input

X32/04

Encoder 1 – /B input

X32/05

Encoder 1 – Z input

X32/06

Encoder 1 – /Z input

X32/07

Encoder PSU Output – Positive terminal
(internally connected to X31/07)

X32/08

Encoder PSU Output – 0V terminal
(internally connected to X31/08)

X33/01

Encoder Transmit – A output

X33/02

Encoder Transmit – /A output

X33/03

Encoder Transmit – B output

X33/04

Encoder Transmit – /B output

X33/05

Encoder Transmit – Z output

X33/06

Encoder Transmit – /Z output

Installation

4-24

Wiring Diagrams

THE DEFAULT APPLICATION

The AC30V inverter is supplied with 5 Applications, Application 0 to Application 4. Each Application recalls a pre-programmed structure of internal
links when it is loaded.

•

Application 0 is the factory default application, providing for basic speed control

•

Application 1 supplies speed control using a manual or auto setpoint

•

Application 2 is a set-up providing speed control with Raise/Lower Trim

•

Application 3 supplies speed control using preset speeds

•

Application 4 PID control

The AC30P and AC30D inverters are supplied with 2 Applications, Application 0 and Application 5. Each Application recalls a pre-
programmed structure of internal links when it is loaded.

Application 0 is the factory default application, providing for basic speed control.

Application 5 supports the use of the inverter as an Active Front-End for regenerative applications.

IMPORTANT:

Refer to Chapter 9: Setup Wizard – to reset the inverter to factory default values which are suitable for most applications.

APPLICATION DESCRIPTION

Control Wiring for Applications

The large Application Diagrams on the following pages show the full wiring for push-button starting. The other diagrams show the full wiring for
single wire starting.

When you load an Application, the input and output parameters shown in these diagrams default to the settings shown. For alternative user-
settings refer to the Chapter 9 “Setup Wizard".

Local Control Wiring

This is the simplest installation. Every new inverter will operate in Local Control when first powered-up. The
keypad is used to start and stop the inverter.

Refer to the Connection Diagram and install the:

•

STO (factory fitted)

•

Motor cable

•

Supply cable

•

Follow the earthing/grounding and screening advice

Refer to Chapter 9 "Setup Wizard.

4-25

Installation

Remote Control Wiring

If operating in Remote Control you will use your control panel to start and stop the inverter, via a speed potentiometer and switches or push-
buttons.
Your wiring of the control terminals will be governed by the Application you use: refer to the various Applications you can select and the
appropriate control wiring. Application 0 is the default Application.

The diagram below shows the

minimum

connections to operate the inverter for single-wire (switch) starting, and push-button starting. Other

control connections for your Application, can be made to suit your system.

Referring to the Connection Diagram:

•

Follow the instructions for Local Control Wiring, as detailed above

•

Install using minimum connections (suitable for Application 0 only), or refer to the appropriate control wiring for your system.

Note:

You can still operate the inverter in Local mode, if necessary, with any Application selected.

This application is ideal for general purpose applications. It provides push-button or switched start/stop control. The setpoint is the sum of the
two analogue inputs AIN1 and AIN2, providing Speed Setpoint + Speed Trim capability.

Installation

4-26

APPLICATION 0: BASIC SPEED CONTROL

ANIN 01 (X11/01)

ANIN 02 (X11/02)

FWD / REV

REFERENCE SELECT

0501

Jog Setpoint

RAMP

0486

Acceleration Time

MIN /MAX SPEED

1264

Ref Min Speed Clamp

1265

Ref Max Speed Clamp

SPEED SETPOINT

SPEED TRIM

CURRENT LIMIT

V/F SHAPING

PWM CONTROL

I FDBK

0484

Seq Stop Method

DIGIN 01

(X13/02)

DIGIN 02

(X13/03)

DIGIN 03

(X13/04)

DIGIN 04

(X12/01)

DIGIN 05

(X12/02)

DIGIN 06

(X12/03)

DIGIN 07

(X12/02)

SEQUENCING LOGIC

RUN FORWARD

JOG
NOT STOP

NOT COAST STOP
NOT QUICKSTOP

TRIP RESET

REVERSE

0422

Vhz Shape

0457

Base Frequency

0447

Fixed Boost

0455

Rated Motor Current

FEEDBACKS

ANOUT 01

(X11/03

)

ANOUT 02

(X11/04)

SPEED DEMAND

MOTOR CURRENT

Application 0:

“Basic Speed Control”

IDEAL FOR GENERAL PURPOSE APPLICATIONS,

NORMAL DUTY AND HEAVY DUTY

Speed

0487

Deceleration Time

0504

Stop Ramp Time

0508

Quickstop Ramp Time

RUNNING

NOT

TRIPPED

RELAY 01

(X14/01)

(X14/02)

RELAY 02

(X14/03)

(X14/04)

RELAY 11

(X23/01)

(X23/02)

if AC30V

Requires IO Option

7004-01-00

RELAY 12

(X23/03)

(X23/04)

if AC30V

Requires IO Option

7004-01-00

4-27

Installation

Basic Speed Control Wiring

Installation

4-28

APPLICATION 1: AUTO/MANUAL CONTROL

ANIN 01

(X11/01)

ANIN 02

(X11/02)

RAMP

0486

Acceleration Time

MANUAL SETPOINT

AUTO SETPOINT

RUNNING

NOT

TRIPPED

CURRENT LIMIT

V/F SHAPING

PWM CONTROL

I FDBK

MANUAL RUN

AUTO SELECT
REVERSE
NOT COAST STOP
NOT QUICKSTOP
TRIP RESET

AUTO RUN

0422

Vhz Shape

0457

Base Frequency

0447

Fixed Boost

0455

Rated Motor Current

FEEDBACKS

ANOUT 01

(X11/03)

ANOUT 02

(X11/04)

SPEED DEMAND

MOTOR CURRENT

Application 1:

“Auto/Manual Control”

IDEAL FOR AUTOMATIC CONTROL

APPLICATIONS WITH LIMIT SWITCHES OR

PROXIMITY TRANSDUCERS

AUTOMATIC

Pump

Auto / Manual Selector

Auto
Speed

Reference

Level
Limit

Switch

Level Sensor

LEVEL CONTROL

REF SELECT

RUN SELECT

FWD / REV

0484

Seq Stop Method

SEQUENCING LOGIC

DIGIN 01

(X13/02)

DIGIN 02

(X13/03)

DIGIN 03

(X13/04)

DIGIN 04

(X12/01)

DIGIN 05

(X12/02)

DIGIN 06

(X12/03)

DIGIN 07

(X12/02)

MIN /MAX SPEED

1264

Ref Min Speed Clamp

1265

Ref Max Speed Clamp

0487

Deceleration Time

0504

Stop Ramp Time

0508

Quickstop Ramp Time

RELAY 01

(X14/01)

(X14/02)

RELAY 02

(X14/03)

(X14/04)

RELAY 11

(X23/01)

(X23/02)

if AC30V

Requires IO Option

7004-01-00

RELAY 12

(X23/03)

(X23/04)

if AC30V

Requires IO Option

7004-01-00

Auto/Manual Control Application

Two Run inputs and two Setpoint inputs are provided. The Auto/Manual switch selects which pair of inputs is active.
The Application is sometimes referred to as Local/Remote.

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