Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012) - page 12

 

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Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012) - page 12

 

 

6-12 The Keypad
DIAGNOSTICS (MMI only)
Parameter
Tag
Range
SETUP PARAMETERS Function Blocks
OPERATING MODE
212
0 to 7
Indicates whether the drive is in RUN, JOG 1
STOP etc.
0 : STOP
1 : STOP
2 : JOG SP. 1
3 : JOG SP. 2
4 : RUN
5 : TAKE UP SP. 1
6 : TAKE UP SP. 2
Refer to JOG/SLACK
7 : CRAWL
FIELD ENABLED
169
ENABLED / DISABLED
Drive field loop is enabled/quenched.
Refer to FIELD CONTROL
FIELD DEMAND
183
.xx %
The meaning of field demand depends upon which mode of field control is in force; in
current control FIELD DEMAND is the current setpoint to the field loop, in voltage
mode FIELD DEMAND is the voltage ratio to the field controller.
Refer to FIELD CONTROL
FIELD I FBK.
300
.xx %
Scaled and filtered field current feedback.
Refer to FIELD CONTROL
FIELD I FBK.AMPS
539
.x AMPS
Scaled and filtered field current feedback in Amps.
Refer to FIELD CONTROL
UNFIL.FIELD FBK
181
.xx %
Scaled field current (unfiltered).
Refer to FEEDBACKS
FLD.FIRING ANGLE
184
.xx DEG
Field firing angle in degrees: 155 degrees is the value for back stop (min field) and 5
degrees is the value for front stop (max field).
Refer to FIELD CONTROL
ANIN 1 (A2)
50
.xx VOLTS
Speed setpoint no. 1.
Refer to ANALOG INPUTS
ANIN 2 (A3)
51
.xx VOLTS
Hardwired. Speed setpoint no. 2 or current demand if C8 = ON.
Refer to ANALOG INPUTS
ANIN 3 (A4)
52
.xx VOLTS
Speed setpoint no. 3 (ramped).
Refer to ANALOG INPUTS
The Keypad 6-13
DIAGNOSTICS (MMI only)
Parameter
Tag
Range
SETUP PARAMETERS Function Blocks
ANIN 4 (A5)
53
.xx VOLTS
Speed setpoint no. 4 or negative current clamp if C6 = ON.
Refer to ANALOG INPUTS
ANIN 5 (A6)
54
.xx VOLTS
Main current limit or positive current clamp if C6 = ON.
Refer to ANALOG INPUTS
ANOUT 1 (A7)
55
.xx VOLTS
Scaled speed feedback.
Refer to ANALOG OUTPUTS
ANOUT 2 (A8)
56
.xx VOLTS
Total speed setpoint.
Refer to ANALOG OUTPUTS
START (C3)
68
ON / OFF
Start/Run terminal.
Refer to SEQUENCING
DIGITAL INPUT C4
69
ON / OFF
Jog/Take-up Slack terminal.
Refer to DIGITAL INPUTS
DIGITAL INPUT C5
70
ON / OFF
Electronic enable/disable (quench) terminal
(ON = Enabled).
Refer to DIGITAL INPUTS
DIGIN 1 (C6)
71
ON / OFF
Symmetrical current clamps/Asymmetrical (bipolar) current clamps (ON = Bipolar).
Refer to DIGITAL INPUTS
DIGIN 2 (C7)
72
ON / OFF
Ramp hold input (ON = Hold).
Refer to DIGITAL INPUTS
DIGIN 3 (C8)
73
ON / OFF
Current demand isolate; giving speed or current mode of operation. (ON = Current
mode).
Refer to DIGITAL INPUTS
DIGOUT 1 (B5)
74
ON / OFF
At zero speed.
Refer to DIGITAL OUTPUTS
DIGOUT 2 (B6)
75
ON / OFF
Drive healthy. Health is also displayed on the front panel LED, always ON when the
start is low.
Refer to DIGITAL OUTPUTS
DIGOUT 3 (B7)
76
ON / OFF
Drive ready to run (all alarms healthy and mains synchronisation achieved).
Refer to DIGITAL OUTPUTS
6-14 The Keypad
DIAGNOSTICS (MMI only)
Parameter
Tag
Range
SETUP PARAMETERS Function Blocks
RAISE/LOWER O/P
264
.xx %
Value of the raise/lower ramp function.
Refer to RAISE/LOWER
PID OUTPUT
417
.xx %
Output of the PID function block.
Refer to PID
PID CLAMPED
416
FALSE / TRUE
Indicates the PID output has reached either the positive or negative limit.
Refer to PID
PID ERROR
415
.xx %
Displays the difference between the setpoint (INPUT 1) and the feedback signal (INPUT
2) in the PID function block.
Refer to PID
SPT SUM OUTPUT
86
.xx %
Setpoint summation output.
Refer to SETPOINT SUM 1
RAMP OUTPUT
85
.xx %
Setpoint ramp output.
Refer to RAMPS
PRESET O/P
572
.x %
Scales the selected preset input by MAX SPEED.
Refer to PRESET SPEEDS
SRAMP OUTPUT
589
.x %
Diagnostic, ramp output.
Refer to SRAMP
OUTPUT FPM
593
.x
Outputs the selected INPUT value.
Refer to PRESET SPEEDS
SPEED SETPOINT
63
.xx %
Speed loop total setpoint including the ramp output before the ramp-to-zero function.
Refer to SPEED LOOP
TERMINAL VOLTS
57
.x %
Scaled armature terminal volts.
Refer to CALIBRATION
BACK EMF
60
.x %
Calculated motor back EMF including IR. compensation. (Armature Volts Feedback)
Refer to CALIBRATION
ARM VOLTS FBK
605
. V
Back EMF scaled by NOM MOTOR VOLTS (CONFIGURE DRIVE function block).
Refer to FEEDBACKS
TACH INPUT
308
.x %
Scaled analog tachogenerator feedback.
Refer to FEEDBACKS
The Keypad 6-15
DIAGNOSTICS (MMI only)
Parameter
Tag
Range
SETUP PARAMETERS Function Blocks
UNFIL.TACH INPUT
58
.x %
Analog tachogenerator feedback (unfiltered).
Refer to CALIBRATION
ENCODER
206
. RPM
Encoder speed feedback in RPM.
Refer to ENCODER
UNFIL.ENCODER
59
. RPM
Encoder speed feedback in RPM (unfiltered).
Refer to ENCODER
UNFIL.SPD.FBK
62
.xx %
Unfiltered speed feedback.
Refer to SPEED LOOP
UNFIL.SPD.ERROR
64
.xx %
Unfiltered speed error.
Refer to SPEED LOOP
CONTACTOR CLOSED
83
FALSE / TRUE
Main contactor control signal.
Refer to SEQUENCING
HEALTH LED
122
FALSE / TRUE
State of Health LED on Keypad.
Refer to ALARMS
READY
125
FALSE / TRUE
The drive is ready to accept an enable signal.
Refer to SEQUENCING
DRIVE RUNNING
376
FALSE / TRUE
Drive is enabled and may make current when TRUE. A diagnostic for those parameters
that can only be written to when the drive is stopped (parameters marked with Note 2 in
the Parameter Specification Table).
Refer to SEQUENCING
SYSTEM RESET
374
FALSE / TRUE
Set for one cycle as the drive is enabled.
Refer to SEQUENCING
SETUP PARAMETERS
Refer to Appendix D for parameter details. A parameter can be located by referring to the Parameter Specification Table: Tag Number Order.
The layout of this 590+ menu is shown by The Menu System Map on page 6-8.
6-16 The Keypad
PASSWORD
MMI Menu Map
When in force, the password prevents unauthorised parameter modification by making all parameters “read-only”. If you
1 PASSWORD
attempt to modify a password protected parameter, it will cause “PASSWORD ??” to flash on the display.
ENTER PASSWORD
The password protection is activated/deactivated using the ENTER PASSWORD and CHANGE PASSWORD parameters:
CHANGE PASSWORD
Activated:
ENTER PASSWORD and CHANGE PASSWORD values are different
Deactivated:
ENTER PASSWORD and CHANGE PASSWORD values are the same
To Activate Password Protection
To Deactivate Password Protection
By default, the password feature is
MENU LEVEL
With password protection
disabled, i.e. both the
PASSWORD
activated, you can no longer edit
MENU LEVEL
CHANGE PASSWORD and
M
the CHANGE PASSWORD
ENTER PASSWORD
PASSWORD
M
ENTER PASSWORD parameters
parameter until you deactivate the
ENTER PASSWORD
PASSWORD
have the same value: 0x0000.
password protection (because the
ENTER PASSWORD
PASSWORD
value is hidden by “****”).
M
CHANGE PASSWORD
ENTER PASSWORD
To activate a password:
M
To deactivate a password:
0X0000
Enter any value other than the
CHANGE PASSWORD
0X0000
Enter the current password
ENTER PASSWORD
default value (0x0000) in the
(e.g. 0x0002) in the ENTER
0X0002
CHANGE PASSWORD
CHANGE PASSWORD
PASSWORD parameter.
E
parameter, for example 0x0002.
0X0002
PASSWORD
E
CHANGE PASSWORD will now
ENTER PASSWORD
The ENTER PASSWORD
E
PASSWORD
display the current password.
parameter will now display this
MENU LEVEL
CHANGE PASSWORD
PASSWORD
new password
(e.g. 0x0002). Change the value in
PASSWORD
ENTER PASSWORD
Because the ENTER PASSWORD
this parameter (to hide the
M
parameter value is always reset to
password).
ENTER PASSWORD
0x0000 when powering-up the
0X0002
The password is now hidden, and
drive, 0x0000 is the default value
CHANGE PASSWORD displays
ENTER PASSWORD
for the CHANGE PASSWORD
"****".
0X0000
parameter, i.e. by default, the two
E
parameter values are the same and
PASSWORD
so password protection is disabled.
ENTER PASSWORD
E
MENU LEVEL
PASSWORD
The Keypad 6-17
ALARM STATUS
Refer to Chapter 7: "Trips and Fault Finding" for a list of all the alarms.
MENUS
Selecting a Menu Viewing Level
For ease of operation the Keypad has three `viewing levels`: BASIC, STANDARD and ADVANCED. The
setting for the viewing level decides how much of the menu system will be displayed.
Refer to the The Menu System Map, page 6-8 to see how the viewing level changes the displayed menu.
To change the viewing level, go to the MENUS menu. The VIEW LEVEL parameter in this menu selects
the viewing level.
Select BASIC to see a reduced selection of parameters to operate the drive
Select STANDARD to see the "standard" set of parameters
Select ADVANCED to see the full menu system - useful when programming
Selecting the Display Language
There is an option to select a different display language.
The choice of display language is selected by the LANGUAGE parameter in the MENUS menu.
Remember to perform a PARAMETER SAVE if you need the new language to be saved on power-down.
ENGLISH is the default language and is permanently saved (in Read Only Memory).
A second language is loaded (typically French), however German, Italian and Spanish are available by
contacting Parker SSD Drives. When a new language is downloaded it replaces the current second
language.
6-18 The Keypad
SERIAL LINKS
This menu contains 3 function blocks. These can be found in the SETUP PARAMETERS menu - refer to Appendix D: "Programming".
SERIAL LINKS
•_ TEC OPTION
refer to Appendix D:"Programming"
•_ SYSTEM PORT (P3)
refer to Appendix D:"Programming"
•_ PNO CONFIG
refer to Appendix D:"Programming"
SYSTEM
This menu contains 2 parameters and 3 function blocks. The function blocks can be found in the SETUP PARAMETERS menu - refer to Appendix D:
"Programming".
SYSTEM
•_ SOFTWARE
see below
•_ CONFIGURE I/O
see below
•_ miniLINK
refer to Appendix D:"Programming" - miniLINK
•_ SAVE TO OP
refer to Appendix D:"Programming" - CONFIGURE DRIVE
•_ LOAD FROM OP
refer to Appendix D:"Programming" - CONFIGURE DRIVE
SOFTWARE Parameter
This parameter displays the software release of the firmware in the drive.
CONFIGURE I/O Parameter
This parameter is repeated in several menus. It is used whenever you want to save any changes that are made to a parameter.
Refer to Appendix D: "Programming" - Modifying a Block Diagram.
PARAMETER SAVE
Refer to "Saving Your Application", page 6-23.
The Keypad 6-19
CONFIGURE DRIVE
The CONFIGURE DRIVE menu contains many of the important parameters used during set-up when using the Keypad.
NOTE The FUNCTION BLOCKS\MISCELLANEOUS\CONFIGURE DRIVE menu contains a different set of parameters, for set-up
using the configuration tool.
Refer to Chapter 4: "Operating the Drive" - Setting-up the Drive to see the most important parameters being used.
CONFIGURE DRIVE (MMI view)
SETUP PARAMETERS
Parameter
Tag
Range
Function Blocks
CONFIGURE ENABLE
39
FALSE / TRUE
Selects Setup Mode (FALSE) or Configuration Mode (TRUE). Refer to Appendix D
"Programming" - Modifying a Block Diagram.
NOM MOTOR VOLTS
521
100 to 875 VOLTS
Sets the 100% value for Armature Volts VA. Set this value to match the motor in use.
(Refer to ARMATURE V CAL in the CALIBRATION function block).
ARMATURE CURRENT
523
drive dependent AMPS
Sets the 100% value for Armature Current IA. Set this value to match the motor in use.
FIELD CURRENT
524
drive dependent AMPS
Sets the 100% value for Field Current IF. Set this value to match the motor in use. Note:
this should be set to a minimum value if in Field Voltage control - see FLD. CTRL
MODE.
FLD. CTRL MODE
209
See below
Selects between open-loop VOLTAGE CONTROL or closed-loop CURRENT
CONTROL.
Refer to FIELD CONTROL
FLD. VOLTS RATIO
210
0.0 to 100.0 % (h)
Sets the output dc field voltage as a ratio of the RMS FIELD supply voltage when FLD
CTRL MODE is set to VOLTAGE CONTROL.
Refer to FIELD CONTROL
MAIN CURR. LIMIT
421
0.00 to 200.00 %
Independent symmetric current clamp. Sets symmetric clamps outside scaling from the
CUR. LIMIT/SCALER parameter.
Refer to CURRENT LOOP
AUTOTUNE
18
OFF/ON
Turns the AUTOTUNE procedure on. Refer to Chapter 4: "Operating the Drive" -
Performance Adjustment.
Refer to AUTOTUNE
6-20 The Keypad
CONFIGURE DRIVE (MMI view)
SETUP PARAMETERS
Parameter
Tag
Range
Function Blocks
SPEED FBK SELECT
47
See below
Determines the source of the speed feedback signal. The default, ARM VOLTS FBK,
uses internal circuitry to derive the speed feedback. The other selections require the
appropriate external device to provide the feedback signal.
0 : ARM VOLTS FBK
1 : ANALOG TACH
2 : ENCODER
3 : ENCODER/ANALOG - for Parker SSD Drives use
Refer to SPEED LOOP
4 : ENCODER 2
ENCODER LINES
24
10 to 5000
The number of lines must be set to match the type of encoder being used. Incorrect
setting of this parameter will result in an erroneous speed measurement. The 5901
Microtach has 1000 lines per revolution as standard. Proprietary encoders of other
specifications can be normalised by setting this parameter as appropriate.
Refer to ENCODER
ENCODER RPM
22
0 to 6000
Motor top speed setting (100%) when using encoder feedback.
Refer to ENCODER
ENCODER SIGN
49
NEGATIVE / POSITIVE
Since the encoder feedback cannot be reversed electrically, the signal polarity can be
reversed by the control software.
It is necessary to set up this parameter when in CLOSED-LOOP VEC mode, as the
encoder direction must be correct for this mode to operate.
Refer to ENCODER
SPD.INT.TIME
13
0.001 to 30.000 s
Speed loop PI integral gain adjustment.
Refer to SPEED LOOP
SPD.PROP.GAIN
14
0.00 to 200.00
Speed loop PI proportional gain adjustment.
Refer to SPEED LOOP
FUNCTION BLOCKS
Refer to Appendix D where all the function blocks under this menu are listed in alphabetical order.
This menu repeats all the parameters provided by other menus. The structure of this programmers' menu is the same as the DSELite Configuration
Tool.
The Keypad 6-21
Menu Shortcuts and Special Key Combinations
Quick Tag Information
Hold down the M key for approximately ½ second in any Menu System parameter to display the Tag
number for that parameter.
HOLD
Changing the Stack Size (3-button reset)
Hold down the keys opposite:
PROG
E
NOTE
This is only necessary if you are installing a new control board on an existing stack.
Power-up t
-
to hold for at least 2 seconds
Power-up the drive holding three keys as described below.
M TO SET PCODE
E TO SAVE PCODE
Caution
M
E TO SAVE PCODE
At this point, the 590+ thinks that it is a 34A model. It is vitally important that it is configured for
PRODUCT CODE
the correct power rating or irreparable damage may occur to the drive when it attempts to run the
M
motor.
PRODUCT CODE
DC 4Q 15A
Continue to select the correct Product Code rating. Perform a PARAMETER SAVE now (refer to
PRODUCT CODE
"Saving Your Application", page 6-23).
DC 2Q 15A
This is the preferred way of selecting a new product code. The available product codes are
E
restricted to the set of codes that match the stack that the control board is fitted to.
E TO SAVE PCODE
PRODUCT CODE
If the product code is changed during the 3-button reset, the following parameters are set to their
E
default value for the new product code:
M TO SET PCODE
Tag 523
ARMATURE CURRENT
E TO SAVE PCODE
Tag 524
FIELD CURRENT
E
Tag 201
REGEN ENABLE
DIGITAL DC DRIVE
DC 2Q 15A
NOTE
The 3-button reset does not cause the default configuration to be loaded.
6-22 The Keypad
Resetting to Factory Defaults (2-button
reset)
Power-up the drive holding two keys as described below.
The drive is now safely configured with the default settings detailed in this manual for the existing
product code.
The default configuration is not automatically saved to non-volatile memory, so you must perform a
PARAMETER SAVE (refer to "Saving Your Application", page 6-23).
Cloning Feature
The Keypad can be used to transfer all
parameters from a drive to another of the same
rating. You can also use the Keypad to store a
back-up of the drive's parameter settings.
SAVE TO OP will upload all parameter settings
from the drive to the Keypad.
LOAD FROM OP will download all parameter
settings from the Keypad to the drive.
The Keypad 6-23
How to Save, Restore and Copy your Settings
Saving Your Application
The PARAMETER SAVE menu,
available in both the full and reduced
view levels, is used to save any changes
you make to the MMI settings.
Pressing the Π(UP) key, as instructed,
Operating Mode (CONFIGURE ENABLE = DISABLED)
saves all parameter values (with one
In Operating mode you can change parameter values. The Drive can be running or
exception, see the note below) in non-
stopped. Note that some parameters can only be changed when the Drive is stopped. It is
volatile memory, i.e. values are stored
not possible to modify the internal links when the Drive is in Operating mode.
during power-down.
Configuration Mode (CONFIGURE ENABLE = ENABLED)
In the configuration mode you can modify connections between the function blocks in the
drive. You can also change parameter values, as above. The Drive cannot run in this
NOTE The local setpoint parameter value is not
mode. Output values are not updated.
saved on power-down.
6-24 The Keypad
Restoring Saved Settings
If you are unsure about any changes you have made and you have not yet performed a PARAMETER SAVE, simply switch the Drive off, and power-
up again. The “last saved” parameter settings will be restored.
Copying an Application
Copying an application requires a host computer connection to the Drive’s System Port (P3). Information can then be downloaded to the computer
(and uploaded to the Drive).
Refer to Appendix A: “Serial Communications” for further information.
Chapter 7 Trips and Fault Finding
The drive may trip in order to protect itself. To restart the drive, you will need to clear the trip(s). This
chapter provides a list of trips, as displayed by the keypad
Trips and Fault Finding
Fault Finding
Trips
Power Board LED Trip Information (Frame 4, 5, 6 & H)
Trips and Fault Finding
7-1
Trips and Fault Finding
Trips
What Happens when a Trip Occurs
When a trip occurs, the Drive’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is
taken to reset it. This ensures that trips due to transient conditions are captured and the Drive is disabled, even when the original cause of the trip is no
longer present.
Drive Indications
If a trip condition is detected the unit displays and performs the following actions.
1. The HEALTH LED goes out indicating a Trip condition has occurred. (Investigate, find and remove the cause of the trip.)
2. Terminal B6 (Healthy) goes low (0V).
Keypad Indications
If a trip condition is detected the MMI displays and performs the following actions.
1. The HEALTH LED goes out indicating a Trip condition has occurred. The MMI displays the activated alarm. (Investigate, find and remove the
cause of the trip.)
2. The alarm message(s) can be acknowledged by pressing the E key, however, the unit will not restart at this point.
Resetting a Trip Condition
All trips must be reset before the Drive can be re-enabled. A trip can only be reset once the trip condition is no longer active, i.e. a trip due to a
heatsink over-temperature will not reset until the temperature is below the trip level.
NOTE More than one trip can be active at any time. For example, it is possible for both the HEATSINK TRIP and the OVERVOLTS (VA) trips to
be active. Alternatively it is possible for the Drive to trip due to a FIELD OVER I error and then for the HEATSINK TRIP trip to become
active after the Drive has stopped (this may occur due to the thermal time constant of the heatsink).
You can reset the trip(s) in one of two ways:
1. Power-up, or remove and re-apply the auxiliary power supply.
2. Stop and start the drive, i.e. remove and re-apply the Start/Run signal (terminal C3 or C4, or the STOP and RUN keys on the MMI).
Success is indicated by the HEALTH LED (on the unit or MMI) illuminating. The MMI will return to its original display.
7-2 Trips and Fault Finding
Fault Finding
Problem
Possible Cause
Remedy
Drive will not power-up
Fuse blown
Check supply details, replace with correct fuse.
Check Product Code against Model No.
Faulty cabling
Check all connections are correct and secure.
Check cable continuity
Drive fuse keeps
Faulty cabling or connections wrong
Check for problem and rectify before replacing
blowing
with correct fuse
Faulty Drive
Contact Parker SSD Drives
Cannot obtain HEALTH
Incorrect or no supply available
Check supply details
state
Motor will not run at
Motor jammed
Stop the Drive and clear the jam
switch on
Motor runs and stops
Motor becomes jammed
Stop the Drive and clear the jam
Motor runs at full speed
Reversed tachogenerator or open circuit
Check tachogenerator connections
only
tachogenerator
Open circuit speed reference potentiometer
Check terminal
Table 7-1 Fault Finding

 

 

 

 

 

 

 

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