EMCO WinNC GE Series Fanuc 21 MB. Software description/ Software version from 13.76

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ROGRAMMING

D 27

Back pocket drilling cycle

G87 Back Pocket Drilling Cycle

Only for machines with oriented spindle stop

Format

N... G87 X... Y... Z... R... Q... F...
Existing drillings can be enlarged in one direction with

a boring or facing head.

The tool will be positioned in X and Y and stopped

oriented.

It will be traversed horizontally for the distance Q

against the stop direction of the oriented stop. The

value Q must be larger than the tool diameter to

avoid collisions.

The tool traverses to the depth R (no machining).

The tool traverses back horizontally for the distance

Q on the position X, Y (machining).

The tool traverses vertical to the height Z

(machining).

At height Z the spindle stops oriented, traverses

horizontally for the distance Q against the stop

direction of the oriented stop (into the existing

drilling) and with rapid feed out of the drilling.

The tool traverses horizontally for the value Q back

to the position X,Y.

G99 can not be programmed, the tool always retracts

to the start plane.

X, Y ........... Hole position

Z ................ Absolute (incremental) drilling depth

R [mm] ...... Back drilling depth

F ................ Feed rate

G88 Drilling Cycle with Program

Stop

Format

N... G88 X... Y... Z... (R...) P... F... M...

The tool traverses with feed rate to the programmed

end depth. At the end depth the program will be

stopped after the programmed dwell, retraction oc-

curs manually.

X, Y ........... Hole position

Z ................ Absolute (incremental) drilling depth

R [mm] ...... Absolute (with G91 incremental) value

of the withdrawal plane

P [msec] .... Dwell at end depth:

P1000 = 1 sec

F ................ Feed rate

G88

Start

plane

Program

stop

Drilling cycle with program stop

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ROGRAMMING

D 28

G89 Reaming Cycle with Dwell

See G85

The tool traverses with the programmed feed rate to

the end depth and dwells (P). Retraction to the

withdrawal plane occurs with feed rate, depending on

G98 traverses the tool with rapid speed to the start

plane.

G94 Feed per Minute

With G94 all F (feed) values are in mm/min.

Format

N... G94 F...

G95 Feed per Revolution

Only PC MILL 100/125/155

With G95 all F (feed) values are in mm/rev.

Format

N... G95 F...

G97 Revolutions per Minute

With G97 all S values are in rev/min.

Format

N... G97 S...

G92 Coordinate System Setting

Format

N... G92 X... Z...

(Coordinate System Setting)

Sometimes it is necessary to shift the zero point

within a part program. This occurs with G92.
This zero offset is effective modally and will not be

cancelled by M30 or RESET. Therefore it is neces-

sary to activate the previous zero point before pro-

gram end.

G90 Absolute Programming

Format

N... G90

Notes

A direct change between G90 and G91 is allowed

also blockwise

G90 (G91) can be programmed in combination

with other G functions.

(N... G90 G00 X... Y... Z...).

G91Incremental Programming

Format

N... G91

Notes see G90.

G98 Retraction to the Start Plane

G99 Retraction to the Withdrawal

Plane

see "Drilling Cycles G73 - G89".

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ROGRAMMING

D 29

M00 Programmed Stop

This command effects a machining stop within a part

program.

The milling spindle, feeds and coolant will be switched

off.

The machine door can be opened without releasing

an alarm.

With "NC START"

the program run can be

continued. After that the main drive will be switched

on with all values which were valid before.

M01Programmed Stop,

Conditional

M01 works like M00, when OPT. STOP is active

(display OPT in the first line at the screen). If OPT.

STOP is not active, M01 has no effect.

With "NC START"

the program run can be

continued. After that the main drive will be switched

on with all values which were valid before.

M02 Main Program End

M02 works like M30.

M03 Milling Spindle ON

Clockwise

The spindle will be switched on provided that a cutting

speed has been programmed, the machine doors

are closed and a workpiece is correctly clamped.

M03 must be used for all right hand cutting tools.

M04 Milling Spindle ON

Counterclockwise

The same conditions as described under M03 apply

here.

M04 must be used for all left hand cutting tools.

M05 Milling Spindle OFF

The main drive is braked electrically.

At the program end the milling spindle is automati-

cally switched off.

Description of M Commands

M06 Tool Change

Only for machines with tool turret.

The previously with the T word selected tool will be

swivelled in.

The T word describes the tool turret station number.

Example:

N100 T04 M06

N110 G43 H4

In the block 100 the tool will be selected by T04 and

swivelled in with M06. In the block 110 the length of

the tool (entered in H4) will be considered for all

following traverse movements (tool length compen-

sation).

After that the main drive will be switched on with all

values which were valid before.

M08 Coolant ON

Only for EMCO PC Mill 100/125/155.

The coolant will be switched on.

M09 Coolant OFF

Only for EMCO PC Mill 100/125/155.

The coolant will be switched off.

M27 Swivel Dividing Head

Only for accessory dividing head.

The dividing head will be swivelled for one step (step

angle mechanically adjusted).

M30 Main Program End

With M30 all drives will be switched off and the control

will be reset to program start.

M71Puff blowing ON

Only for accessory puff blowing device.

The puff blowing device will be switched on.

M72 Puff blowing OFF

Only for accessory puff blowing device.

The puff blowing device will be switched off.

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ROGRAMMING

D 30

M98 Subprogram Call

Format

N... M98 P...

P ......... The first four digits from the right determine

the subprogram number, the other digits the

number of repetitions.

Notes

M98 can be designated in the same block as the

movement command (e.g. G01 X25 M98

P1235001)

When the count of repetitions is not specified, the

subprogram is called once (M98 P5001)

When the programmed subroutine does not exist

an alarm occurs.

A two loop subprogram call can be executed.

M99 Subprogram End,

Jump Instruction

Format

N... M99 P...

M99 in the main program

Without jumping address:

Jump to the program start.

With jumping address Pxxxx:

Jump on block no. xxxx

M99 in the subprogram

Without jumping address:

Jump to the calling up program, on the next block

after the calling up block (see drawing).

With jumping address Pxxxx:

Jump to the calling up program on block no. xxxx

Note

M99 must be the last command in the subprogram.

G 1

LEXIBLE

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ROGRAMMING

EMCO W

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Variables and arithmetic parameters

By using variables instead of fixed values, a program

can be configured more flexibly. Thus, you can react

to signals, such as e.g. measuring values, or the

same program can be used for different geometries

by using variables as nominal value.

Together with variable calculation and program jumps

you get the possibility to create a highly-flexible

program archive and thus save programming time.
Local and global variables can be read and written.

All other variables can only be read.

G: Flexible NC programming

Calculating with variables

With the four basic arithmetic operations the usual

mathematic notation is valid.
The term at the operator's right can contain constants

and/or variables combined by functions.

Each variable can be replaced again by an arithemetic

term in square brackets or by a constant.
Example

#1=#[#2]

During the calculation the limitation is valid that the

execution of the calculation is carried out from left to

right without observance of the calculation rule point

before line.
Example

#1=#2*3+#5/2

Local variables can only be used in that macro in

which they are defined.

Global variables can be used in every macro

irrespective of the macro in which they were defined.

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NC- P

ROGRAMMING

EMCO W

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Relational operators

Relational operators consist of two letters and are

used to determine, in comparison with two values, if

these are equal or if one value is greater and/or less

than the other.

The expressions to be compared can be variable n or

constants. A variable can be replaced again by a

calculation term in square brackets.
Example

IF[#12 EQ 1] GOTO10

Comprising macro programming examples:

IF[#1000 EQ 1] GOTO10
IF[#[10]] NE #0] GOTO#[#1]
IF[1 EQ 1] THEN#2 =5
IF[#[#4+#[#2/2]] GT #20] THEN#[#10]] =#1*5+#7

Control structures

In programs the control sequence can be changed by

IF and GOTO instructions. Three types of branchings

are possible:

IF[<condition>] THEN

IF[<condition>] GOTO <n>

GOTO <destination>

IF[<Condition>] THEN

After IF a provisory term must be indicated. If the

provisory term applies, a determined macro

instruction is carried out. Only one macro

instruction can be carried out.

Example

With equal values of #1 and #2 the value 5 is

allocated to #3.
IF [#1 EQ #2] THEN#3=5

IF[<Condition>] GOTO <n>

After IF a provisory term must be indicated. If the

provisory term applies, the branching is carried

out to block number n. Otherwise the subsequent

block is carried out.

Example

If the value of the variable #1 is greater than 10,

the branching is carried out to block number N4.

Otherwise the subsequent block is carried out.

IF [#1 GT 10] GOTO 4

GOTO <n>

The jump command GOTO can also be

programmed without condition. A variable or

constant can be used as a branch destination.

With a variable the number can be replaced again

by a calculation term in square brackets.

Example

Jump to block number 3

GOTO 3

Example
Jump to variable #6

GOTO#6

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LARMS

AND

ESSAGES

H 1

Machine Alarms 6000 - 7999

These alarms will be triggered by the machines.
There are different alarms for the different ma-
chines.
The alarms 6000 - 6999 normally must be
confirmed with RESET. The alarms 7000 - 7999
are messages which normally will disappear when
the releasing situation is finished.

H: Alarms and Messages

PC MILL 50 / 55 / 100 / 105 / 125 / 155
Concept MILL 55 / 105 / 155

6000: EMERGENCY OFF
The EMERGENCY OFF key was pressed.
Remove the endangering situation and restart
machine and software.

6001: PLC-CYCLE TIME EXCEEDING
Contact EMCO Service.

6002: PLC - NO PROGRAM CHARGED
Contact EMCO Service.

6003: PLC - NO DATA UNIT
Contact EMCO Service.

6004: PLC - RAM MEMORY FAILURE
Contact EMCO Service.

6005: OVERHEAT BRAKEMODUL
Main drive was braked too often, large changes
of speed within a short time. E4.2 active

6006: OVERLOAD BRAKE RESISTOR
see 6005

6007: SAFETY CIRCUIT FAULT
Axis and main drive contactor with machine
switched off not disabled. Contactor got stuck or
contact error. E4.7 was not active during switch-
on.

6009: SAFETY CIRCUIT FAULT
Defective step motor system.
A running CNC program will be interrupted, the
auxiliary drives will be stopped, the reference po-
sition will be lost.
Contact EMCO Service.

6010: DRIVE X-AXIS NOT READY
The step motor board is defective or too hot, a
fuse or cabling is defective.
A running program will be stopped, the auxiliary
drives will be switched off, the reference position
will be lost.
Check fuses or contact EMCO service.

6011: DRIVE Y-AXIS NOT READY
see alarm 6010.

6012: DRIVE Z-AXIS NOT READY
see alarm 6010.

6013: MAIN DRIVE NOT READY
Main drive power supply defective, main drive too
hot, fuse defective.
A running program will be stopped, the auxilliary
drives will be switched off.
Check fuses or contact EMCO Service.

6014: NO MAIN SPINDLE SPEED
This will be released, when the spindle speed is
lower than 20 rpm because of overload.
Alter cutting data (feed, infeed, spindle speed).
The CNC program will be aborted, the auxilliary
drives will be stopped.

6019: VICE TIME EXCEED
The electric vice has not reached a stop position
within 30 seconds.
The control or the clamping device board are
defective, the vice is stuck. Adjust the proximity
switches of the stop position.

6020: VICE FAILURE
When the electric vice is closed, the signal
"clamping device clamped" of the clamping device
board has failed.
The control, the clamping device board or the
wiring are defective.

A 2007-05

LARMS

AND

ESSAGES

H 2

6022: CLAMPING DEVICE BOARD

DEFECTIVE

The signal "clamping device clamped" is
constantly released, although no command has
been given.
Replace the board.

6024: MACHINE DOOR OPEN
The door was opened while a machine movement.
The program will be aborted.

6027: DOOR LIMIT SWITCH DEFECTIVE
The limit switch of the automatic door is displaced,
defective, wrong cabled.
Contact EMCO service.

6028: DOOR TIMEOUT
The automatic door stucks, the pressured air
supply is insufficient, the limit switch is displaced.
Check door, pressured air supply, limit switch or
contact EMCO service.

6030: NO PART CLAMPED
No workpiece inserted, vice cheek displaced, con-
trol cam displaced, hardware defective.
Adjust or contact EMCO service.

6040: TOOL TURRET INDEX FAILURE
After WZW procedure drum pressed down by Z-
axis. Spindle position wrong or mechanical
defect. E4.3=0 in lower state

6041: TOOL CHANGE TIMEOUT
Tool drum stucks (collision?), main drive not
ready, fuse defective, hardware defective.
A running CNC program will be stopped.
Check for collisions, check fuses or contact
EMCO service.

6043-6046: TOOL DISK POSITION FAULT
Position error of main drive, error of position
supervising (inductive proximity switch defective
or disadjusted, drum allowance), fuse defective,
hardware defective.
The Z axis could have been slipped out of the
toothing while the machine was switched off.
A running CNC program will be stopped.
Contact EMCO service.

6047: TOOL DISK UNLOCKED
Tool drum turned out of locked position, inductive
proximity switch defective or disadjusted, fuse de-
fective, hardware defective.
A running CNC program will be interrupted.
Contact EMCO service.
When the tool drum is turned out of locked position
(no defect), act as following:
Turn the drum into locking position manually
Change into MANUAL (JOG) mode.
Turn the key switch. Traverse the Z slide upwards,
until the alarm disappears.

6048: DIVIDING TIME EXCEEDED
Dividing head stucks, insufficient pressured air
supply, hardware defective.
Check for collision, check pressured air supply or
contact EMCO service.

6049: INTERLOCKING TIME EXCEEDED
see alarm 6048

6050: M25 AT RUNNING MAIN SPINDLE

Cause:

Programming mistake in NC program.

A running program will be aborted.

The auxilliary drives will be switched off.

Remedy: Correct NC program

6064: DOOR AUTOMATIC NOT READY

Cause:

pressure failure automatic door

automatic door stucks mechanically

limit switch for open end position defective

security print circuits defect

cabling defective

fuses defective

A running program will be aborted.

The auxilliary drives will be switched off.

Remedy: service automatic door

6069: CLAMPING FOR TANI NOT OPEN
When opening the clamping pressure switch does
not fall within 400ms. Pressure switch defective
or mechanical problem. E22.3

6070: PRESSURE SWITCH FOR TANI MIS-

SING

When closing the clamping pressure switch does
not respond. No compressed air or mechanical
problem. E22.3

6071: DIVIDING DEVICE NOT READY
Servo Ready Signal from frequency converter
missing. Excess temperature drive TANI or
frequency converter not ready for operation.

LARMS

AND

ESSAGES

H 3

6072: VICE NOT READY
Attempt to start the spindle with an open vice or
without clamped workpiece.
Vice stucks mechanically, insufficient compressed
air supply, compressed air switch defective, fuse
defective, hardware defective.
Check the fuses or contact EMCO service.

6073: DIVIDING DEVICE NOT READY

Cause:

locking switch defective

cabling defective

fuses defective

A running program will be aborted.

The auxilliary drives will be switched off.

Remedy: service automatic dividing device

lock the dividing device

6074: DIVIDING TIME EXCEEDED

Cause:

dividing device stucks mechanically

locking switch defective

cabling defective

fuses defective

insufficient compressed-air supply.

A running program will be aborted.

The auxilliary drives will be switched off.

Remedy: Check for collision, check the compressed-

air supply or contact the EMCO service.

6075: M27 AT RUNNING MAIN SPINDLE

Cause:

Programming mistake in NC program.

A running program will be aborted.

The auxilliary drives will be switched off.

Remedy: Correct NC program

7000: INVALID TOOL NUMBER PRO-

GRAMMED

The tool position was programmed larger than
10.
The CNC program will be stopped.
Interrupt program with RESET and correct the
program.

7001: NO M6 PROGRAMMED
For an automatic tool change you also have to
program a M6 after the T word.

7007: FEED STOP!
The axes have been stopped by the robotics
interface (robotics entry FEEDHOLD).

7016: SWITCH ON AUXILIARY DRIVES
The auxiliary drives are off. Press the AUX ON
key for at least 0.5 sec. (to avoid accidentally
switching on) to switch on the auxiliary drives.

7017: REFERENCE MACHINE
Approach the reference point.
When the reference point is not active, manual
movements are possible only with key switch at
position "setting operation".

7018: TURN KEY SWITCH
With NC-Start the key switch was in position
"setting operation".
NC-Start is locked.
Turn the key switch in the position "automatic" to
run a program.

7020: SPECIAL OPERATION MODE ACTIVE
Special operation mode: The machine door is
opened, the auxiliary drives are switched on, the
key switch is in position "setting operation" and
the consent key is pressed.
Manual traversing the axes is possible with open
door. Swivelling the tool turret is not possible with
open door. Running a CNC program is possible
only with standing spindle (DRYRUN) and SIN-
GLE block operation.
For safety: If the consent key is pressed for more
than 40 sec. the function of this key is interrupted,
the consent key must be released and pressed
again.

7021: INITIALIZE TOOL TURRET
The tool turret operating was interrupted.
No traversing operation is possible.
Press tool turret key in JOG operation. Message
occurs after alarm 6040.

7022: INITIALIZE TOOL TURRET !
see 7021

7023: WAITING TIME MAIN DRIVE!
The LENZE frequency converter has to be
separated from the mains supply for at least 20
seconds before you are allowed to switch it on
again. This message will appear when the door
is quickly openend/ closed (under 20 seconds).

7038: LUBRICATION SYSTEM FAULT
The pressure switch is defective or gagged.
NC-Start is locked. This can be reset only by
switching off and on the machine.
Contact EMCO service.

7039: LUBRICATION SYSTEM FAULT
Not enough lubricant, the pressure switch is de-
fective.
NC-Start is locked.
Check the lubricant and lubricate manually or con-
tact EMCO service.

LARMS

AND

ESSAGES

H 4

7040: MACHINE DOOR OPEN
The main drive can not be switched on and NC-
Start can not be activated (except special
operation mode)
Close the machine to run a program.

7042: INITIALIZE MACHINE DOOR
Every movement and NC-Start are locked.
Open and close the machine door to initialize the
safety circuits.

7043: PIECE COUNT REACHED
A predetermined number of program runs was
reached. NC-Start is locked. Reset the counter to
continue.

7050: NO PART CLAMPED
After switching on or after an the vice is neither at
the open position nor at the closed position.
NC-Start is locked.
Traverse the vice manually on a valid end position.

7051: DIVIDING HEAD NOT LOCKED!
Either the dividing head is in an undefined position
after the machine has been switched on, or the
locking signal after a dividing process is missing.
Initiate the dividing process, check, respectively
adjust the proximity switch for locking.

7054: VICE OPEN

Cause:

the workpiece is not clamped

When switching on the main spindle with M3/M4
alarm 6072 (vice not ready) will be released.

Remedy: Clamp

7055: OPEN TOOL CLAMPING SYSTEM
A tool is clamped in the main spindle and the
control does not recognize the corresponding T
number.
Eject the tool from the main spindle when the
door is open by means of the PC keys "Strg" and
" 1 ".

7056: SETTING DATA INCORRECT
An invalid tool number is stored in the setting
data.
Delete the setting data in the machine directory
xxxxx.pls.

7057: TOOLHOLDER OCCUPIED
The clamped tool cannot be positioned in the tool
turret since the position is occupied.
Eject the tool from the main spindle when the
door is open by means of the PC keys "Strg" and
" 1 ".

7058: RETRACTING THE AXES
The position of the tool turret arm cannot be
clearly defined during the tool change.
Open the machine door, push the tool turret
magazine backwards to the stop. Move the milling
head in the JOG mode upwards to the Z reference
switch and then traverse the reference point.

7270: OFFSET COMPENSATION ACTIVE !
Only with PC-MILL 105
Offset compensation activated by the following
operation sequence.
- Reference point not active
- Machine in reference mode
- Key switch in manual operation
- Press STRG (or CTRL) and simultaneously 4
This must be carried out if prior to the tool change
procedure spindle positioning is not completed
(tolerance window too large)

7271: COMPENSATION FINISHED,DATA

SAVED !

see 7270

LARMS

AND

ESSAGES

H 6

6000: EMERGENCY OFF
The EMERGENCY OFF key was pressed.
The reference position will be lost, the auxiliary
drives will be switched off.
Remove the endangering situation and restart ma-
chine and software.

6001: PLC-CYCLE TIME EXCEEDING
The auxiliary drives will be switched off.
Contact EMCO Service.

6002: PLC - NO PROGRAM CHARGED
The auxiliary drives will be switched off.
Contact EMCO Service.

6003: PLC - NO DATA UNIT
The auxiliary drives will be switched off.
Contact EMCO Service.

6004: PLC - RAM MEMORY FAILURE
The auxiliary drives will be switched off.
Contact EMCO Service.

6008: MISSING CAN SUBSCRIBER
The SPS-CAN board is not identified by the
control.
Check the interface cable and the power supply
of the CAN board.

6010: DRIVE X-AXIS NOT READY
The step motor board is defective or too hot, a
fuse is defective, over- or undervoltage from
mains.
A running program will be stopped, the auxiliary
drives will be switched off, the reference position
will be lost.
Check fuses or contact EMCO service.

6012: DRIVE Z-AXIS NOT READY
see 6010.

6013: MAIN DRIVE NOT READY
Main drive power supply defective or main drive
too hot, fuse defective, over- or undervoltage from
mains.
A running program will be stopped, the auxilliary
drives will be switched off.
Check fuses or contact EMCO Service.

6014: NO MAIN SPINDLE SPEED
This alarm will be released, when the spindle
speed is lower than 20 rpm because of overload.
Alter cutting data (feed, infeed, spindle speed).
The CNC program will be aborted, the auxiliary
drives will be switched off.

6015: NO DRIVEN TOOL SPINDLE SPEED
see 6014.

6016: AUTOMATIC TOOL TURRET SIGNAL

COUPLED MISSING

6017: AUTOMATIC TOOL TURRET SIGNAL

UNCOUPLED MISSING

In the tool turret that can be coupled, the position
of the coupling and uncoupling magnet is
monitored by means of two proximity switches. It
has to be made sure that the coupling is in the
rear stop position so that the tool turret can get to
the next tool position. Equally, during operation
with driven tools the coupling has to be safe in
the front stop position.
Check and adjust the cables, the magnet and the
stop position proximity switches.

6021: COLLET TIME OUT
During closing of the clamping device the pressure
switch has not reacted within one second.

6022: CLAMPING DEVICE BOARD

DEFECTIVE

The signal "clamping device clamped" is
constantly released, even though no command
has been given. Replace the board.

6023: COLLET PRESSURE MONITORING
The pressure switch turns off when the clamping
device is closed (compressed air failure for more
than 500ms).

PC TURN 50 / 55 / 105 / 120 / 125 / 155
Concept TURN 55 / 105 / 155

LARMS

AND

ESSAGES

H 7

6024: MACHINE DOOR OPEN
The door was opened while a machine movement.
The program will be aborted.

6025: GEARBOX COVER NOT CLOSED
The gearbox cover was opened while a machine
movement. A running CNC program will be
aborted.
Close the cover to continue.

6027: DOOR LIMIT SWITCH DEFECTIVE
The limit switch of the automatic door is displaced,
defective, wrong cabled.
Contact EMCO service.

6028: DOOR TIMEOUT
The automatic door stucks, the pressured air
supply is insufficient, the limit switch is displaced.
Check door, pressured air supply, limit switch or
contact EMCO service.

6029: TAILSTOCK QUILL TIME EXCEED
The tailstock quill does not reach a final position
within 10 seconds.
Adjust the control and the stop position proximity
switches, or the tailstock quill is stuck.

6030: NO PART CLAMPED
No workpiece inserted, vice cheek displaced, con-
trol cam displaced, hardware defective.
Adjust or contact EMCO service.

6031: QUILL FAILURE

6032: TOOL CHANGE TIMEOUT
see alarm 6041.

6033: TOOL TURRET SYNC ERROR
Hardware defective.
Contact EMCO service.

6037: CHUCK TIMEOUT
The pressure switch does not react within one
second when the clamping device is closed.

6039: CHUCK PRESSURE FAILURE
The pressure switch turns off when the clamping
device is closed (compressed air failure for more
than 500ms).

6040: TOOL TURRET INDEX FAILURE
The tool turret is in no locked position, tool turret
sensor board defective, cabling defective, fuse
defective.
A running CNC program will be stopped.
Swivel the tool turret with the tool turret key, check
fuses or contact EMCO service.

6041: TOOL CHANGE TIMEOUT
Tool drum stucks (collision?), fuse defective, hard-
ware defective.
A running CNC program will be stopped.
Check for collisions, check fuses or contact
EMCO service.

6042: TOOL TURRET OVERHEAT
Tool turret motor too hot.
With the tool turret a max. of 14 swivel procedures
a minute may be carried out.

6043: TOOL CHANGE TIMEOUT
Tool drum stucks (collision?), fuse defective, hard-
ware defective.
A running CNC program will be stopped.
Check for collisions, check fuses or contact
EMCO service.

6045: TOOL TURRET SYNC MISSING
Hardware defective.
Contact EMCO service.

6046: TOOL TURRET ENCODER FAULT
Fuse defective, hardware defective.
Check fuses or contact EMCO service.

6048: CHUCK NOT READY
Attempt to start the spindle with open chuck or
without clamped workpiece.
Chuck stucks mechanically, insufficient pressured
air supply, fuse defective, hardware defective.
Check fuses or contact EMCO service.

6049: COLLET NOT READY

see 6048

6050: M25 DURING SPINDLE ROTATION

With M25 the main spindle must stand still (consider

run-out time, evtl. program a dwell)

6055: NO PART CLAMPED

This alarm occurs when with rotating spindle the

clamping device or the tailstock reach the end position.

The workpiece has been pushed out of the chuck or

has been pushed into the chuck by the tailstock.

Check clamping device settings, clamping forces,

alter cutting data.

6056: QUILL NOT READY
Attempt to start the spindle or to move an axis or
to swivel the tool turret with undefined tailstock
position.
Tailstock is locked mechanically (collision), insuf-
ficient pressured air supply, fuse defective,
magnetic switch defective.
Check for collisions, check fuses or contact
EMCO service.

LARMS

AND

ESSAGES

H 8

6057: M20/M21 DURING SPINDLE ROTATION

With M20/M21 the main spindle must stand still

(consider run-out time, evtl. program a dwell)

6058: M25/M26 DURING QUILL FORWARD

To actuate the clamping device in an NC program with

M25 or M26 the tailstock must be in back end position.

6059: C-AXIS SWING IN TIMEOUT
C-axis does not swivel in within 4 seconds.
Reason: not sufficient air pressure, and/or me-
chanics stuck.

6060: C-AXIS INDEX FAILURE
When swivelling in the C-axis the limit switch does
not respond.
Check pneumatics, mechanics and limit switch.

6064: AUTOMATIC DOOR NOT READY
Door stucks mechanically (collision), insufficient
pressured air supply, limit switch defective, fuse
defective.
Check for collisions, check fuses or contact
EMCO service.

6065: LOADER MAGAZINE FAILURE
Loader not ready.
Check if the loader is switched on, correctly con-
nected and ready for operation and/or disable
loader (WinConfig).

6066: CLAMPING DEVICE FAILURE
No compressed air at the clamping device
Check pneumatics and position of the clamping
device proximity detectors.

6067: NO COMPRESSED AIR
Turn the compressed air on, check the setting of
the pressure switch.

7000: INVALID TOOL NUMBER

PROGRAMMED

The tool position was programmed larger than 8.
The CNC program will be stopped.
Interrupt program with RESET and correct the
program.

7007: FEED HOLD
In the robotic mode a HIGH signal is at input E3.7.
Feed Stop is active until a low signal is at E3.7.

7016: SWITCH ON AUXILIARY DRIVES
The auxiliary drives are off. Press the AUX ON
key for at least 0.5 sec. (to avoid accidentally
switching on) to switch on the auxiliary drives (also
a lubricating pulse will be released).

7017: REFERENCE MACHINE
Approach the reference point.
When the reference point is not active, manual
movements are possible only with key switch at
position "setting operation".

7018: TURN KEY SWITCH
With NC-Start the key switch was in position
"setting operation".
NC-Start is locked.
Turn the key switch in the position "automatic" to
run a program.

7019: PNEUMATIC LUBRICATION MONITOR-

ING!

Refill pneumatic oil

7020: SPECIAL OPERATION MODE ACTIVE
Special operation mode: The machine door is
opened, the auxiliary drives are switched on, the
key switch is in position "setting operation" and
the consent key is pressed.
Manual traversing the axes is possible with open
door. Swivelling the tool turret is possible with
open door. Running a CNC program is possible
only with standing spindle (DRYRUN) and SIN-
GLE block operation.
For safety: If the consent key is pressed for more
than 40 sec. the function of this key is interrupted,
the consent key must be released and pressed
again.

7021: TOOL TURRET NOT LOCKED
The tool turret operating was interrupted.
NC start and spindle start are locked. Press the
tool turret key in the RESET status of the control.

7022: COLLECTION DEVICE MONITORING
Time exceed of the swivelling movement.
Check the pneumatics, respectively whether the
mechanical system is jammed (possibly a
workpiece is jammed).

7023: ADJUST PRESSURE SWITCH !
During opening and closing of the clamping device
the pressure switch has to turn off and on once.
Adjust the pressure switch. This alarm does not
exist any more for versions starting with PLC 3.10.

7024: ADJUST CLAMPING DEVICE

PROXIMITY SWITCH !

When the clamping device is open and the
position stop control is active, the respective
proximity switch has to feed back that the
clamping device is "Open".
Check and adjust the clamping device proximity
switch, check the cables.

LARMS

AND

ESSAGES

H 9

7025 WAITING TIME MAIN DRIVE !
The LENZE frequency converter has to be
separated from the mains supply for at least 20
seconds before you are allowed to switch it on
again. This message will appear when the door
is quickly openend/ closed (under 20 seconds).

7038: LUBRICATION SYSTEM FAULT
The pressure switch is defective or gagged.
NC-Start is locked. This alarm can be reset only
by switching off and on the machine.
Contact EMCO service.

7039: LUBRICATION SYSTEM FAULT
Not enough lubricant, the pressure switch is de-
fective.
NC-Start is locked.
Check the lubricant and lubricate manually or con-
tact EMCO service.

7040: MACHINE DOOR OPEN
The main drive can not be switched on and NC-
Start can not be activated (except special
operation mode)
Close the machine to run a program.

7041: GEARBOX COVER OPEN
The main spindle cannot be switched on and NC
start cannot be activated.
Close the gearbox cover in order to start a CNC
program.

7042: INITIALIZE MACHINE DOOR
Every movement and NC-Start are locked.
Open and close the machine door to initialize the
safety circuits.

7043: PIECE COUNT REACHED
A predetermined number of program runs was
reached. NC-Start is locked. Reset the counter to
continue.

7048: CHUCK OPEN
This message shows that the chuck is open. It
will disappear if a workpiece will be clamped.

7049: CHUCK - NO PART CLAMPED
No part is clamped, the spindle can not be
switched on.

7050: COLLET OPEN
This message shows that the collet is open. It will
disappear if a workpiece will be clamped.

7051: COLLET - NO PART CLAMPED
No part is clamped, the spindle can not be
switched on.

7052: QUILL IN UNDEFINED POSITION
The tailstock is in no defined position.
All axis movements, the spindle and the tool turret
are locked.
Drive the tailstock in back end position or clamp a
workpiece with the tailstock.

7053: QUILL - NO PART CLAMPED
The tailstock reached the front end position. Tra-
verse the tailstock back to the back end position
to continue.

7054: NO PART CLAMPED
No part clamped, switch-on of the spindle is
locked.

7055: CLAMPING DEVICE OPEN
This message indicates that the clamping device
is not in clamping state. It disappears as soon as
a part is clamped.

LARMS

AND

ESSAGES

H 11

8000 Fatal Error AC

8100 Fatal init error AC

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8101 Fatal init error AC

see 8101.

8102 Fatal init error AC

see 8101.

8103 Fatal init error AC

see 8101.

8104 Fatal system error AC

see 8101.

8105 Fatal init error AC

see 8101.

8106 No PC-COM card found

Cause:

PC-COM board can not be accessed (ev.

not mounted).

Remedy: Mount board, adjust other address with

jumper

8107 PC-COM card not working

see 8106.

8108 Fatal error on PC-COM card

see 8106.

8109 Fatal error on PC-COM card

see 8106.

8110 PC-COM init message missing

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8111 Wrong configuration of PC-COM

see 8110.

8113 Invalid data (pccom.hex)

see 8110.

8114 Programming error on PC-COM

see 8110.

8115 PC-COM packet acknowledge missing

see 8110.

8116 PC-COM startup error

see 8110.

8117 Fatal init data error (pccom.hex)

see 8110.

8118 Fatal init error AC

see 8110, ev. insufficient RAM memory

8119 PC interrupt no. not valid

Cause:

The PC interrupt number can not be used.

Remedy: Find out free interrupt number in the Win-

dows95 system control (allowed: 5,7,10,

11, 12, 3, 4 und 5) and enter this number in

WinConfig.

8120 PC interrupt no. unmaskable

see 8119

8121 Invalid command to PC-COM

Cause:

Internal error or defective cable

Remedy: Check cables (screw it); Restart software

or reinstall when necessary, report to

EMCO, if repeatable.

8122 Internal AC mailbox overrun

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8123 Open error on record file

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8124 Write error on record file

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8125 Invalid memory for record buffer

Cause:

Insufficient RAM, record time exceeding.

Remedy: Restart software, ev. remove drivers etc. to

gain more RAM, reduce record time.

8126 AC Interpolation overrun

Cause:

Ev. insufficient computer performance.

Remedy: Set a longer interrupt time in WinConfig.

This may result in poorer path accuracy.

8127 Insufficient memory

Cause:

Insufficient RAM

Remedy: Close other programs, restart software,

ev. remove drivers etc. to gain more RAM.

8128 Invalid message to AC

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8129 Invalid MSD data - axisconfig.

see 8128.

8130 Internal init error AC

see 8128.

8130 Internal init error AC

see 8128.

8132 Axis accessed by multiple channels

see 8128.

AC95 / ACC ALARMS

Axis Controller Alarms

LARMS

AND

ESSAGES

H 12

8133 Insufficient NC block memory AC

see 8128.

8134 Too much center points programmed

see 8128.

8135 No centerpoint programmed

see 8128.

8136 Circle radius too small

see 8128.

8137 Invalid for Helix specified

Cause:

Wrong axis for helix. The combination of

linear and circular axes does not match.

Remedy: Program correction.

8140 Maschine (ACIF) not responding

Cause:

Machine off or not connected.

Remedy: Switch on machine or connect.

8141 Internal PC-COM error

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8142 ACIF Program error

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

8143 ACIF packet acknowledge missing

see 8142.

8144 ACIF startup error

see 8142.

8145 Fatal init data error (acif.hex)

see 8142.

8146 Multiple request for axis

see 8142.

8147 Invalid PC-COM state (DPRAM)

see 8142.

8148 Invalid PC-COM command (CNo)

see 8142.

8149 Invalid PC-COM command (Len)

see 8142.

8150 Fatal ACIF error

see 8142.

8151 AC Init Error (missing RPG file)

see 8142.

8152 AC Init Error (RPG file format)

see 8142.

8153 FPGA program timeout on ACIF

see 8142.

8154 Invalid Command to PC-COM

see 8142.

8155 Invalid FPGA packet acknowledge

see 8142 or hardware error on ACIF board (contact

EMCO Service).

8156 Sync within 1.5 revol. not found

see 8142 or Bero hardware error (contact EMCO

Service).

8157 Data record done

see 8142.

8158 Bero width too large (referencing)

see 8142 or Bero hardware error (contact EMCO

Service).

8159 Function not implemented

Bedeutung: In normal operation this function can not

be executed

8160 Axis synchronization lost axis 3..7

Cause:

Axis spins or slide is locked, axis synchro-

nisation was lost

Remedy: Approach reference point

8161 X-Axis synchronization lost
Step loss of the step motor. Causes:
-

Axis mechanically blocked

Axis belt defective

Distance of proximity detector too large

(>0,3mm)
or proximity detector defective
-

Step motor defective

8162 Y-Axis synchronization lost

see 8161

8163 Z-Axis synchronization lost
see 8161

8164 Software limit switch max axis 3..7

Cause:

Axis is at traverse area end

Remedy: Retract axis

8168 Software limit overtravel axis 3..7

Cause:

Axis is at traverse area end

Remedy: Retract axis

8172 Communication error to machine

Cause:

Internal error

Remedy: Restart software or reinstall when neces-

sary, report to EMCO, if repeatable.

Check connection PC - machine, eventu-

ally eliminate distortion sources.

8173 INC while NC program is running

Remedy: Stop the program with NC stop or with

Reset. Traverse the axis.

8174 INC not allowed

Cause:

At the moment the axis is in motion.

Remedy: Wait until the axis stops and then traverse

the axis.

8175 MSD file could not be opened

Cause:

Internal error

Remedy: Restart software oder bei Bedarf neu in-

stallieren, report to EMCO, if repeatable.

8176 PLS file could not be opened

see 8175.

8177 PLS file could not be accessed

see 8175.

8178 PLS file could not be written

see 8175.

EMCO WinNC GE Series Fanuc 21 MB. Software description/ Software version from 13.76 - page 4