BMW AG Motorcycle (F 650 GS). Manual - part 32

 

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BMW AG Motorcycle (F 650 GS). Manual - part 32

 

 

36.4

36.5

36 30 300 

Removing/installing front 

wheel

36 30 300 

Removing front wheel

•

Place motorcycle on its centre stand.

•

Take load off front wheel/lift clear of ground.

e

 Caution:

When removing, avoid damage to ABS sensor, sen-
sor ring, brake disc and brake pads.

•

Press the brake calliper against the brake disc in 
order to force the pistons back.

•

Slacken clamp screw (3) for the quick-release 
axle.

•

Loosen quick-release axle (2).

•

Raise the front wheel and remove quick-release 
axle (2) and lift out spacer (4).

e

 Caution:

Do not operate the handbrake lever when the wheel 
is removed.
Protect the wheel bearings against dirt and mois-
ture.

•

Take the front wheel out forwards.

36 30 300 

Installing the front wheel

e

 Caution:

When installing, avoid damage to ABS sensor, sen-
sor ring, brake disc and brake pads.

•

Clean the quick-release axle and the contact 
face of the shaft sealing ring and grease them 
with Optimoly TA.

•

Install spacer sleeve (1).

•

Insert the front wheel between the telescopic 
fork legs.

•

Install quick-release axle (2) with spacer (4).

•

Firmly tighten quick-release axle.

•

Lower the front wheel to the ground and, with the 
handbrake applied, compress the front suspen-
sion firmly several times.

•

Tighten clamp screw (3) for the quick-release ax-
le.

•

Check the ABS sensor gap and adjust if neces-
sary.

a

....................................................See Group 34

X 

Tightening torques:

Quick-release axle ....................................... 80 Nm
Clamp screw ................................................ 23 Nm

E360040

3

2

1

E360050

4

36.6

36 31 851 

Removing/installing front 

wheel bearing

–

Remove front wheel.

L

 Note:

To facilitate removal or installation, heat the bearing 
seat to 100 °C (212 °F).
To avoid damaging the wheel hub, use support ring, 
BMW No. 36 6 651.

Removing left-hand wheel bearing

•

Remove wheel bearing (4) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

•

Remove spacer sleeve (3).

Removing right-hand wheel bearing

•

Lever out shaft sealing ring (1) with screwdriver.

•

Remove bearing (2) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

E360070

1

2

3

4

00 8 571

00 8 572

36 6 651

F360050

36.7

36 31 851 Installing wheel bearings

•

Clean the bearing seats.

•

Drive in the left-hand wheel bearing with drift, 
BMW No. 36 6 600
.

•

Install the spacer bushing.

•

Drive in the right-hand wheel bearing with drift, 
BMW No. 36 6 600
, until seated, making sure 
that the load is supported only on the left-hand 
wheel bearing.

L

 Note:

The left-hand bearing must be seated on the stop in 
the wheel hub. The spacer sleeve between the two 
bearings should have no more than minimal axial 
clearance, if any.

•

Drive in the new shaft sealing ring with a drift, 
BMW No. 36 6 600
.

•

Check the ABS sensor gap and adjust if neces-
sary.

a

....................................................See Group 34

36 30 320 

Removing/installing rear 

wheel

•

Place motorcycle on its centre stand.

•

Remove wheel cover (1) together with chain 
guard (2).

•

Remove fastener (6) and remove ABS sensor (5) 
from its holder.

•

Press the brake calliper against the brake disc in 
order to force the pistons back.

•

Loosen chain tensioning screws (4) on left and 
right sides.

•

Unscrew quick-release axle nut (3).

•

Remove chain from chainwheel.

•

Remove quick-release axle.

e

 Caution:

Do not operate the brake pedal when the wheel is 
removed.

•

Pull the wheel to the rear to remove.

•

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

•

Clean the quick-release axle and the contact 
face of the shaft sealing ring and grease them 
with Optimoly TA.

–

Adjust chain tension.

a

....................................................See Group 00

•

Check the speed/ABS sensor gap and adjust if 
necessary.

a

....................................................See Group 34

X 

Tightening torques:

Quick-release axle ..................................... 100 Nm
Wheel cover bracket to swinging arm............. 9 Nm
ABS sensor to holder ..................................... 9 Nm

E360060

1

2

4

3

E360080

5

6

36.8

36 31 861 

Removing/installing rear wheel 

bearings

–

Remove rear wheel.

–

Remove chainwheel carrier with chainwheel from 
rear wheel hub.

–

Lay the wheel on two wooden blocks so that the 
brake disc is clear of the bench.

L

 Note:

To facilitate removal or installation, heat the wheel 
hub to 100 °C (212 °F).
Use temperature measuring device, 
BMW No. 00 1 900, to check heat rise.

Removing left-hand wheel bearing

•

Remove spacer (2).

•

Lever out shaft sealing ring (1) with screwdriver.

•

Remove circlip (3) with suitable pliers.

•

Remove wheel bearing (4) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

Removing right-hand wheel bearing

•

Remove wheel bearing (5) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 571.

•

Remove spacer sleeve (6).

E360020

4

3

5

1

2

6

XF??????

36 6 651

00 8 571

00 8 572

F360050

36.9

36 31 861 Installing wheel bearings

•

Clean the bearing seats.

•

Drive in the wheel bearing with drift, 
BMW No. 36 6 600
, until seated, and install the 
locking ring.

•

Slide the spacer sleeve into the wheel hub from 
the right.

•

Drive in the right-hand wheel bearing with drift, 
BMW No. 36 6 600
, making sure that the load is 
supported only on the left-hand wheel bearing.

L

 Note:

The left-hand bearing must be seated on the stop in 
the wheel hub. The spacer sleeve between the two 
bearings should have no more than minimal axial 
clearance, if any.

•

Drive in shaft sealing ring with drift, 
BMW No. 36 6 600
, and grease the friction face 
with Optimoly TA.

•

Check the speed/ABS sensor gap and adjust if 
necessary.

a

....................................................See Group 34

Removing/installing bearing in chain-
wheel carrier

–

Remove rear wheel.

•

Remove drive damper.

•

Remove spacer sleeve (1).

•

Remove spacer sleeve (3).

•

Lever out shaft sealing ring (2) with screwdriver.

•

Heat the hub to approx. 100 °C (212 °F).

e

 Caution:

To avoid damage to the chainwheel carrier, use a 
suitable support for the internal puller.

•

Remove bearing (7) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 574.

•

Take out circlip (5) with circlip pliers.

•

Remove backup washer (6).

•

Remove bearing (4) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 574.

•

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

•

Drive bearing (4) in with drift, BMW No. 36 5 512.

•

Drive bearing (7) in with drift, BMW No. 36 5 512.

•

Install a new shaft sealing ring (2).

•

Grease the contact face of spacer sleeve (1) with 
Staburags NBU 30 PTM.

6

2

3

4

1

7

5

E360030

36.10

Removing/installing wheel spokes

Removing/installing front wheel 
spokes

–

Remove/install front wheel.

a

......................................................... See above

•

Remove tyre.

L

 Note:

Use nipple tensioner, BMW No. 36 3 800.

Outer left spokes

•

Release spoke nipple (1).

•

Pull spoke (2) out of wheel hub.

Inner left spokes

•

Release spoke nipple (3).

•

Pull spoke (4) out of wheel hub.

F360120

1

2

3

4

36.11

Outer right spokes

•

Release spoke nipple (1).

•

Release spoke nipple (2).

•

Turn spoke (3) outwards.

•

Pull spoke (4) out of wheel hub.

Inner right spokes

•

Release spoke nipple (5).

•

Release spoke nipple (6).

•

Turn spoke (7) inwards.

•

Pull spoke (8) out of wheel hub.

•

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

–

After installing, centre the wheel rim.

a

......................................................... See below

F360130

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

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