BMW AG Motorcycle (F 650 GS). Manual - part 32

 

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BMW AG Motorcycle (F 650 GS). Manual - part 32

 

 

36.4

36.5

36 30 300 

Removing/installing front 

wheel

36 30 300 

Removing front wheel

Place motorcycle on its centre stand.

Take load off front wheel/lift clear of ground.

e

 Caution:

When removing, avoid damage to ABS sensor, sen-
sor ring, brake disc and brake pads.

Press the brake calliper against the brake disc in 
order to force the pistons back.

Slacken clamp screw (3) for the quick-release 
axle.

Loosen quick-release axle (2).

Raise the front wheel and remove quick-release 
axle (2) and lift out spacer (4).

e

 Caution:

Do not operate the handbrake lever when the wheel 
is removed.
Protect the wheel bearings against dirt and mois-
ture.

Take the front wheel out forwards.

36 30 300 

Installing the front wheel

e

 Caution:

When installing, avoid damage to ABS sensor, sen-
sor ring, brake disc and brake pads.

Clean the quick-release axle and the contact 
face of the shaft sealing ring and grease them 
with Optimoly TA.

Install spacer sleeve (1).

Insert the front wheel between the telescopic 
fork legs.

Install quick-release axle (2) with spacer (4).

Firmly tighten quick-release axle.

Lower the front wheel to the ground and, with the 
handbrake applied, compress the front suspen-
sion firmly several times.

Tighten clamp screw (3) for the quick-release ax-
le.

Check the ABS sensor gap and adjust if neces-
sary.

a

....................................................See Group 34

Tightening torques:

Quick-release axle ....................................... 80 Nm
Clamp screw ................................................ 23 Nm

E360040

3

2

1

E360050

4

36.6

36 31 851 

Removing/installing front 

wheel bearing

Remove front wheel.

L

 Note:

To facilitate removal or installation, heat the bearing 
seat to 100 °C (212 °F).
To avoid damaging the wheel hub, use support ring, 
BMW No. 36 6 651.

Removing left-hand wheel bearing

Remove wheel bearing (4) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

Remove spacer sleeve (3).

Removing right-hand wheel bearing

Lever out shaft sealing ring (1) with screwdriver.

Remove bearing (2) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

E360070

1

2

3

4

00 8 571

00 8 572

36 6 651

F360050

36.7

36 31 851 Installing wheel bearings

Clean the bearing seats.

Drive in the left-hand wheel bearing with drift, 
BMW No. 36 6 600
.

Install the spacer bushing.

Drive in the right-hand wheel bearing with drift, 
BMW No. 36 6 600
, until seated, making sure 
that the load is supported only on the left-hand 
wheel bearing.

L

 Note:

The left-hand bearing must be seated on the stop in 
the wheel hub. The spacer sleeve between the two 
bearings should have no more than minimal axial 
clearance, if any.

Drive in the new shaft sealing ring with a drift, 
BMW No. 36 6 600
.

Check the ABS sensor gap and adjust if neces-
sary.

a

....................................................See Group 34

36 30 320 

Removing/installing rear 

wheel

Place motorcycle on its centre stand.

Remove wheel cover (1) together with chain 
guard (2).

Remove fastener (6) and remove ABS sensor (5) 
from its holder.

Press the brake calliper against the brake disc in 
order to force the pistons back.

Loosen chain tensioning screws (4) on left and 
right sides.

Unscrew quick-release axle nut (3).

Remove chain from chainwheel.

Remove quick-release axle.

e

 Caution:

Do not operate the brake pedal when the wheel is 
removed.

Pull the wheel to the rear to remove.

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

Clean the quick-release axle and the contact 
face of the shaft sealing ring and grease them 
with Optimoly TA.

Adjust chain tension.

a

....................................................See Group 00

Check the speed/ABS sensor gap and adjust if 
necessary.

a

....................................................See Group 34

Tightening torques:

Quick-release axle ..................................... 100 Nm
Wheel cover bracket to swinging arm............. 9 Nm
ABS sensor to holder ..................................... 9 Nm

E360060

1

2

4

3

E360080

5

6

36.8

36 31 861 

Removing/installing rear wheel 

bearings

Remove rear wheel.

Remove chainwheel carrier with chainwheel from 
rear wheel hub.

Lay the wheel on two wooden blocks so that the 
brake disc is clear of the bench.

L

 Note:

To facilitate removal or installation, heat the wheel 
hub to 100 °C (212 °F).
Use temperature measuring device, 
BMW No. 00 1 900, to check heat rise.

Removing left-hand wheel bearing

Remove spacer (2).

Lever out shaft sealing ring (1) with screwdriver.

Remove circlip (3) with suitable pliers.

Remove wheel bearing (4) with counter-support, 
BMW No. 00 8 572, internal puller, 
BMW No. 00 8 571, and support ring, 
BMW No. 36 6 651.

Removing right-hand wheel bearing

Remove wheel bearing (5) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 571.

Remove spacer sleeve (6).

E360020

4

3

5

1

2

6

XF??????

36 6 651

00 8 571

00 8 572

F360050

36.9

36 31 861 Installing wheel bearings

Clean the bearing seats.

Drive in the wheel bearing with drift, 
BMW No. 36 6 600
, until seated, and install the 
locking ring.

Slide the spacer sleeve into the wheel hub from 
the right.

Drive in the right-hand wheel bearing with drift, 
BMW No. 36 6 600
, making sure that the load is 
supported only on the left-hand wheel bearing.

L

 Note:

The left-hand bearing must be seated on the stop in 
the wheel hub. The spacer sleeve between the two 
bearings should have no more than minimal axial 
clearance, if any.

Drive in shaft sealing ring with drift, 
BMW No. 36 6 600
, and grease the friction face 
with Optimoly TA.

Check the speed/ABS sensor gap and adjust if 
necessary.

a

....................................................See Group 34

Removing/installing bearing in chain-
wheel carrier

Remove rear wheel.

Remove drive damper.

Remove spacer sleeve (1).

Remove spacer sleeve (3).

Lever out shaft sealing ring (2) with screwdriver.

Heat the hub to approx. 100 °C (212 °F).

e

 Caution:

To avoid damage to the chainwheel carrier, use a 
suitable support for the internal puller.

Remove bearing (7) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 574.

Take out circlip (5) with circlip pliers.

Remove backup washer (6).

Remove bearing (4) with counter-support, 
BMW No. 00 8 572, and internal puller, 
BMW No. 00 8 574.

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

Drive bearing (4) in with drift, BMW No. 36 5 512.

Drive bearing (7) in with drift, BMW No. 36 5 512.

Install a new shaft sealing ring (2).

Grease the contact face of spacer sleeve (1) with 
Staburags NBU 30 PTM.

6

2

3

4

1

7

5

E360030

36.10

Removing/installing wheel spokes

Removing/installing front wheel 
spokes

Remove/install front wheel.

a

......................................................... See above

Remove tyre.

L

 Note:

Use nipple tensioner, BMW No. 36 3 800.

Outer left spokes

Release spoke nipple (1).

Pull spoke (2) out of wheel hub.

Inner left spokes

Release spoke nipple (3).

Pull spoke (4) out of wheel hub.

F360120

1

2

3

4

36.11

Outer right spokes

Release spoke nipple (1).

Release spoke nipple (2).

Turn spoke (3) outwards.

Pull spoke (4) out of wheel hub.

Inner right spokes

Release spoke nipple (5).

Release spoke nipple (6).

Turn spoke (7) inwards.

Pull spoke (8) out of wheel hub.

Installation is the reverse of the removal proce-
dure: pay particular attention to the following.

After installing, centre the wheel rim.

a

......................................................... See below

F360130

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

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