Volkswagen Golf / Golf GTI / Jetta. Manual - part 703

  

  

  

- Push cutting cord through adhesive sealant into vehicle 
interior using awl (from V.A.G1474 ). 

- Using small tube - 1 - , guide in cutting cord between lip 
and window flange. 

- For very narrow gap dimensions, guide cutting cord from 
outside and press under lip using plastic wedge.  

- Place cutting cord around side window. 

- At outer cord end, attach pulling grip from V.A.G1351 to 
counterhold. 

- Secure inner cord end to Spooling tool V.A.G 1654 A and 
cut window free by positioning spooling tool. 

Flush-bonded windows

13/2/2005

- While cutting free, press cutting cord against window 
using plastic wedge in order to have clearance from 
window flange. 

Damaged side window, removing 

Removing a damaged side window is performed same as 
for removing a damaged rear window 

 

64-1, Damaged 

rear window, removing

 . 

Side window, installing

 

Note: 

Pre-coating material has been changed for side window 
(two door). For this purpose, note page 

 

64-1, Preparing 

new window for glazing

 .  

 

Preparing undamaged window for glazing 

 

64-1, 

Preparing undamaged window for glazing

 . 

Preparing new window for glazing 

 

64-1, Preparing new 

window for glazing

 . 

Preparing window flange for glazing 

 

64-1, Preparing 

window flange for glazing

 . 

Installation notes 

 

64-1, Installation notes

 . 

Minimum curing time 

 

64-1, Minimum curing time

 . 

Side window (Wagon), assembly overview

 

Flush-bonded windows

13/2/2005

 

1. Side window 

¡

Remove side window 

 

64-1, 

Undamaged side window, removing

  

¡

Installing side window 

 

64-1, Side 

window, installing

  

¡

Side window has no pre-coating  

 

2. Seal with spacer (component of 

window)  

3. PUR adhesive sealant 

¡

Bead cross section:  

Width = 8 mm  
 
Height = 12 mm (including residual 
material on window glass and window 
flange)  

Flush-bonded windows

13/2/2005

  

¡

Minimum curing time 

 

64-1, 

Minimum curing time

  

 

4. Securing pin 

¡

Two pieces  

¡

They secure side window between 
rear door and rear lid  

¡

When using old window, it is 
installed without securing pins  

 

 

Undamaged side window, removing

 

- Remove luggage compartment trim in upper area 

 
 

. 

 

Repair Manual, Body Interior, Repair Group 70, Pillar 

and side trim

 

- Removing C- and D-pillar trim 

 
 

 

Repair Manual, Body Interior, Repair Group 70, Pillar 

and side trim

 

- Insert plastic wedge between sealing lip and window 
flange. 

- Loosen seal from window flange all around and spray in 
cleaning solution D 009 401 04 (as a substitute for 
lubricant). 

Flush-bonded windows

13/2/2005