Volkswagen Golf / Golf GTI / Jetta. Manual - part 256

28-44

 

  

  

-  Check misfire detection status in display zone 

4. 

  

  

   Specification: "activated" 

  

  

-  Check display zones 1 to 3 for detected misfires 

in cylinders cylinders 4 to 6. 

  

  

   Specification: 0 

  

  

-  Press 

button. 

  

  

-  Press buttons -0- and -6- for function "End 

output" and confirm entry with -Q- button. 

  

  

-  Switch off ignition. 

  

   If the specifications are not obtained:  

  

  

-  Evaluate display group 15 and display group 16 

 

Page 01-207

 

Ignition system, servicing

Select a topic

  

Transmission identification

  

Code letters, application, ratios, capacities

  

Code letters, assembly application, ratios, capacities

  

Transmission layout

  

Calculating overall ratio "i"

  

General repair instructions

  

30 - Clutch

  

Clutch mechanism, repairing

  

Pedal cluster assembly, overview

  

Over-center spring, removing and installing

  

Clutch pedal, removing and installing

  

Hydraulic components, assembly overview

  

Clutch master cylinder, removing and installing

  

Clutch system, bleeding

  

Clutch release mechanism, servicing

  

Clutch, servicing

  

34 - Manual Transmission - Controls, Housing

  

Gear selector mechanism, servicing

  

Installed position of gear selector mechanism

  

Shift lever knob and cover, removing and installing

  

Shift lever and shift lever housing, servicing

  

Selector cables, assembly overview

  

Gear selector mechanism, removing and installing

  

Gear selector mechanism, adjusting

  

Transmission, removing and installing

  

Transmission gear oil, checking

  

Transmission, disassembling and assembling

  

Component overview

  

Assembly overview

  

Transmission housing and selector mechanism, removing and 
installing

  

Input shaft, output shafts (pinion shafts), differential and selector 
rods, disassembling and assembling

  

Assembly sequence

  

Transmission housing, servicing 

 

Clutch housing, servicing

  

5 & 6 Spd. Manual Transmission 02M

Transmission selector mechanism, disassembling and 
assembling

  

Selector forks, disassembling and assembling

  

35 - Manual Transmission - Gears, Shafts

  

Input shaft, disassembling and assembling

  

Input shaft, adjusting

  

Table of adjustment shims

  

Measurement check

  

Output shaft, 1st-4th gear, disassembling and assembling

  

Output shaft for 1st-4th gears, adjusting

  

Output shaft for 5th, 6th and reverse gear, disassembling and 
assembling

  

Output shaft for 5th, 6th and reverse gear, adjusting 

 

39 - Final drive, Differential

  

Oil seals for flanged shafts, replacing

  

Oil seal for left flanged shaft, replacing

  

Oil seal for right flanged shaft, replacing

  

Differential, disassembling and assembling

  

Adjustment overview

  

Differential, adjusting

  

5 & 6 Spd. Manual Transmission 02M

00-1

 

  

  

Transmission identification

  

  

The 02M manual transmission is installed as a 5
or 6-speed transmission in conjunction with a 4 
or 6-cylinder engine in the Golf from 1998 and 
Jetta from 1999.  

  

  

Application 

 

Page 00-2

 .  

     Location on transmission  

Code letters and date of manufacture (arrow) 

     Code letters and date of transmission 

manufacture (arrow)  

Additional data depends on manufacture.  

Note:  

The transmission code letters are also shown on 
the vehicle identification plates. 

Example:   DRW   18  

08  

8 

  

I  

I  

I  

I 

  

I  

I  

I  

I 

  

Code  

letters  

Day   Month   Year (1998) 

of 

manufacture 

Transmission identification