Volkswagen Golf / Golf GTI / Jetta. Manual - part 38

15-47

 

  

  

-  Replace flywheel/drive plate sealing flange 

Page 13-24

 , item - 7 -. 

    

Note:  

When the cylinder head is installed the holes in the 
cylinder head gasket are only half visible. 

-  Remove old sealing compound from 3 mm holes 

in cylinder head gasket (arrows). 

-  Fill 3 mm holes in cylinder head gasket with 

sealing compound AMV 174 004 02. 

-  Coat sealing surface of cover with sealing 

compound AMV 188 001 02. 

-  Lubricate O-ring for oil channel seal and insert 

into cover together with seal ring. 

-  Install cover, insert all securing bolts and tighten 

lightly. 

-  First tighten M8 securing bolt to 23 Nm then M6 

securing bolts to 8 Nm. 

-  Install chain tensioner for camshaft roller chain 

and tighten to 40 Nm. 

-  Turn crankshaft two full turns in engine direction 

of rotation and check valve timing 

 

Page 15

37

 . 

-  Install cylinder head cover and intake manifold 

 

Page 15-16

 , Removing and installing cylinder 

head 

-  Check camshaft adjustments 

 

Page 15

Cylinder head, servicing

15-48

 

  

Compression 
pressure, 
checking 

 

Special tools 
and equipment  

 3122 B 

Spark plug 
wrench 

 T10095 

Puller 

 V.A.G 1331 

Torque 
wrench 
(5...50 Nm) 

 V.A.G 1763 

Compression 
tester 

Cylinder head, servicing

15-49

 

  

  

Test conditions  

  

  

 Engine oil temperature at least 

30  C 

  

  

 The battery voltage must be at 

least 11.5 V. 

  

  

 All electrical consumers, e.g. 

lights and rear window defroster 
must be switched off. 

  

  

 If the vehicle is equipped with air 

conditioning, this must be 
switched off. 

  

  

 On models with an automatic 

transmission selector lever in 
"P" or "N" position 

  

  

Test sequence  

    

Note:  

Removing fuse 29 interrupts the 
voltage supply to the injectors. 

-  Remove fuse 29 from fuse holder. 

-  Remove engine cover. 

Cylinder head, servicing

15-50

 

    

Note:  

Mark connector and component 
before disconnecting. 

Note:  

Using compression tester 

 

Operating instructions 

-  Disconnect connectors from 

ignition coils 1...6. 

-  Remove ignition coils with final 

output stage for cylinders 1...6 
using puller T10095. 

-  Remove spark plugs with spark 

plug wrench 3122 B. 

-  Have a second technician fully 

depress accelerator pedal. 

-  Check compression pressure with 

compression tester V.A.G 1763. 

-  Operate starter until tester shows 

no further pressure increase. 

Cylinder head, servicing