Volkswagen Golf Variant, Jetta. Manual - part 8

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– Look at shims -arrows- precisely.
• Shims must be correctly seated. They must not be damaged.

– Remove plugs and put both breather caps -arrows- back on.
After the gearbox has been installed, you must initiate a basic

adjustment using the ⇒ Vehicle diagnosis, testing and information

system VAS 5051 

⇒ page 7

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

1. Removing and installing the dual clutch    

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Renewing gear oil

The gearbox is filled for life. Therefore, there is no need to check

the oil level of this gearbox.
This explains why there is no oil level check.
In case of leaks on gearbox, find out what is the cause and rectify

the faults.
– Raise vehicle.
– Place drip tray under gearbox.
Then drain all gear oil and fill with new oil.
– Then install the drain plug again.
If the gearbox is installed, you must remove the battery and bat‐

tery tray to add oil.

Battery; Removing and installing battery .

– Move selector lever to position “P” position.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

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port bracket.

– Note installation position of lever and remove it from selector

shaft.

– If you are unsure, refer to this illustration for guidance.
– Unbolt cover.
Only leaking covers must be renewed. If the cover was not leak‐

ing, it does not need to be renewed.

– Pour 1.7 l of oil in through opening -arrow-.
– Take care not to “spill” any. Gearbox must have precisely 1.7

litres of oil.

Caution

Do not fill any more or any less oil. Malfunctions would result!

– Clean sealing surface on gearbox and on cover.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

1. Renewing gear oil    

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– Always renew bolt of lever.
– Fit cover and lever again.
Attach lever again in same position.

– If you are unsure, refer to this illustration for guidance.
– Press selector lever cable back onto ball head and install new

securing clip.

A securing clip which has been removed is not allowed to be in‐

stalled again. The clip will have lost its internal tension and so it

might fall off.
– Therefore, when installing, always use a “new” securing clip.
– Adjust selector lever cable 

⇒ page 43

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

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