Suzuki Grand Vitara JB416 / JB420. Manual - part 386

9E-17 Glass / Windows / Mirrors: 

5) Detach rear part of glass run from door sash (1), and 

remove door sash (1).

6) Remove door glass (2) as shown.

Installation
Reverse removal procedure noting the following 
instructions.
• If there is deformity for glass run, replace it with a new 

one.

• Tighten rear door window mounting screw (a) first and 

then (b).

• Tighten door sash mounting screw and bolts in order 

of (a), (b) and (c).

• Secure door sealing cover (1) with adhesive (2).

• Install rear door trim.

Rear door trim attaching order
(1) 

→ (2) → (3) → (4) → (5) → (6) → (7)

Rear Door Window Regulator Removal and 
Installation

S5JB0A9506008

Removal

1) Remove door glass referring to “Rear Door Glass 

Removal and Installation”.

2) Disconnect power window motor lead wire at coupler 

and loosen clamp.

3) Loosen regulator mounting screws (1), and then 

remove rear window regulator (2).

1

1

2

I5JB0A950022-01

(a)

(b)

I5JB0A950023-01

1

1

2

(a)

(b)

(c)

I5JB0A950024-02

1

2

I5JB0A950025-01

1

2

3

4

5

6

7

I5JB0A950026-01

1

2

I5JB0A950027-01

Glass / Windows / Mirrors:  9E-18

Installation
Reverse removal procedure noting the following.
• Apply grease to sliding and rotating portions of 

window regulator.

:  Grease 99000–25010 (SUZUKI Super Grease A)

• Tighten rear door window regulator mounting screw 

(1) first and then (2).

• Tighten rear door window mounting screws in order of 

(a), (b) and (c).

Rear Door Window Regulator Inspection

S5JB0A9506009

Check the following point:
• Check regulator sliding and rotating parts.
• Check rollers for wear and damage.

Rear End Door Window Components

S5JB0A9506010

“2”

(b)

(a)

(c)

“1”

I5JB0A950028-01

I5JB0A950029-01

1. Rear end door glass

2. Fastener

9E-19 Glass / Windows / Mirrors: 

Rear End Door Glass Removal and Installation

S5JB0A9506011

Refer to “Windshield Removal and Installation” as 
removal and installation procedures are basically the 
same. However, note the following.
• Observe the following precautions when applying 

adhesive (1) along glass (2) edge.

• Adhesive (1) should be applied evenly especially in 

height.

• Be careful not to damage primer (3).
• With the position of fastener (4) properly aligned, 

install glass (2) on rear end door panel (5).

• Press glass against body quickly after adhesive (1) is 

applied.

Adhesive amount specifications and position for 
rear end door glass
Height “a”: 14 mm (0.55 in.)
Width “b”: 7 mm (0.28 in.)
Width “c”: 16 mm (0.63 in.)
Position “d”: 15 mm (0.59 in.) for glass upper and 
bottom section
Position “e”: 8 mm (0.31 in.)

Rear End Door Window Defogger Relay 
Inspection

S5JB0A9506013

1) Disconnect negative (–) cable from battery.
2) Remove rear end door window defogger relay 

(included in integration relay) (1) from main fuse box 
(2).

3) Check that there is no continuity between terminal 

“a” and “b”. If there is continuity, replace relay.

4) Check that there is continuity between terminals “a” 

and “b” when a 12 V battery is connected to 
terminals “a” and “c”.
If malfunction is found, replace it with a new one.

b

3

1

3

1

3

1

3

1

b

3

1

1

2

1

2

5

4

1

2

4

1

1

“a”

“a”

“c”

“d”

“c”

“a”

“e”

“b”

“b”

“c”

“a”

“e”

“c”

“d”

“b”

“e”

“c”

“a”

I5JB0A950030-01

2

1

I5JB0A950031-01

“c”

“b”

“a”

“b”

“a”

“c”

I5JB0A950032-02

Glass / Windows / Mirrors:  9E-20

Rear End Door Window Defogger Wire 
Inspection

S5JB0A9506014

NOTE

• When cleaning rear end door window 

glass, use a dry cloth to wipe it along heat 
wire (1) direction.

• When cleaning glass, do not use detergent 

or abrasive-containing glass cleaner.

• When measuring wire voltage, use a tester 

with positive probe (2) wrapped with a tin 
foil (3) which should be held down on wire 
by finger pressure.

 

Wire Damage Inspection

1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire 

(1), and check defogger wire condition according to 
the following table.
If defogger wire open is found, go to next step.

Defogger wire voltage

4) Touch voltmeter negative (–) lead to defogger wire 

ground terminal end (1).

5) Touch voltmeter positive (+) lead with a foil strip to 

defogger wire power source terminal end (2), then 
move it along wire to defogger wire ground terminal 
end (1).
The place where voltmeter fluctuates from 10 – 12 V 
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to 
“Rear End Door Window Defogger Wire Repair”.

Rear End Door Window Defogger Wire Repair

S5JB0A9506015

1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower 

sides of heat wire (2) to be repaired.

3) Apply commercially-available repair agent (3) with a 

fine-tip brush (4).

4) 2 to 3 minutes later, remove masking tapes (1).

5) Leave repaired heat wire as it is for at least 24 hours 

before operating the defogger again.

Power Window Main Switch Inspection

S5JB0A9506016

Switch for driver side window 

1) Remove driver side door trim referring to step 1) to 

3) of “Front Door Glass Removal and Installation”.

2) Remove power window main switch from door trim.

Voltage

Circuit

10 – 12 V Defogger wire open between its center 

and defogger wire power source terminal 
end (2)

4 – 6 V Normal condition
0 – 1 V Defogger wire open between its center 

and defogger wire ground terminal end 
(3)

I2RH01950002-01

2

1

I5JB0A950033-01

2

1

I5JB0A950034-01

I2RH01950005-01