Suzuki Grand Vitara JB416 / JB420. Manual - part 25

 

  Index      Suzuki     Suzuki Grand Vitara JB416 / JB420- service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  23  24  25  26   ..

 

 

Suzuki Grand Vitara JB416 / JB420. Manual - part 25

 

 

1A-49 Engine General Information and Diagnosis: 

Engine Symptom Diagnosis

S5JB0A1104010

Perform troubleshooting referring to the followings when ECM has detected no DTC and no abnormality has been 
found in “Visual Inspection” and “Engine Basic Inspection”.

Condition

Possible cause

Correction / Reference Item

Hard starting (Engine 
cranks OK)

Faulty spark plug

“Spark Plug Inspection in Section 1H”

Leaky high-tension cord (for M16 
engine)

“High-Tension Cord Inspection (For M16 
Engine) in Section 1H”

Loose connection or disconnection of 
high-tension cord(s) or lead wire(s) (for 
M16 engine)

“High-Tension Cord Removal and Installation 
(For M16 Engine) in Section 1H”

Faulty ignition coil

“Ignition Coil Assembly (Including ignitor) 
Inspection in Section 1H”

Dirty or clogged fuel hose or pipe

“Fuel Pressure Check”

Malfunctioning fuel pump

“Fuel Pressure Check”

Air drawn in through intake manifold 
gasket or throttle body gasket
Faulty electric throttle body assembly

“Electric Throttle Body Assembly On-Vehicle 
Inspection in Section 1C”

Faulty accelerator pedal position (APP) 
sensor assembly

“Accelerator Pedal Position (APP) Sensor 
Assembly Inspection in Section 1C”

Faulty ECT sensor or MAF sensor

“Engine Coolant Temperature (ECT) Sensor 
Inspection in Section 1C” or
 “Mass Air Flow 
(MAF) and Intake Air Temperature (IAT) 
Sensor Inspection in Section 1C”

Faulty ECM
Low compression

“Compression Check: For M16A Engine with 
VVT in Section 1D” o
r “Compression Check: 
For J20 Engine in Section 1D”

Poor spark plug tightening or faulty 
gasket

“Spark Plug Removal and Installation in 
Section 1H”

Compression leak from valve seat

“Valves and Valve Guides Inspection: For J20 
Engine in Section 1D” or “V
alves and Valve 
Guides Inspection: For M16A Engine with VVT 
in Section 1D”.

Sticky valve stem

“Valves and Valve Guides Inspection: For J20 
Engine in Section 1D” or “V
alves and Valve 
Guides Inspection: For M16A Engine with VVT 
in Section 1D”.

Weak or damaged valve springs

“Valve Spring Inspection: For J20 Engine in 
Section 1D” 
or “Valve Spring Inspection: For 
M16A Engine with VVT in Section 1D”

Compression leak at cylinder head 
gasket

“Cylinder Head Inspection: For J20 Engine in 
Section 1D” 
or “Cylinder Head Inspection: For 
M16A Engine with VVT in Section 1D”

Sticking or damaged piston ring

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or “C
ylinders, Pistons 
and Piston Rings Inspection: For M16A Engine 
with VVT in Section 1D”

Worn piston, ring or cylinder

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or “C
ylinders, Pistons 
and Piston Rings Inspection: For M16A Engine 
with VVT in Section 1D”

Malfunctioning PCV valve

“PCV Valve Inspection in Section 1B”

Camshaft position control (VVT) system 
out of order (for M16 engine)

“Oil Control Valve Inspection: For M16A 
Engine with VVT in Section 1D”

Faulty EGR system

“EGR System Inspection in Section 1B”

Engine General Information and Diagnosis:  1A-50

Low oil pressure

Improper oil viscosity

“Engine Oil and Filter Change in Section 0B”

Malfunctioning oil pressure switch

“Oil Pressure Switch Inspection in Section 9C”

Clogged oil strainer

“Oil Pan and Oil Pump Strainer Cleaning: For 
J20 Engine in Section 1E” or
 “Oil Pan and Oil 
Pump Strainer Cleaning: For M16A Engine 
with VVT in Section 1E”

Functional deterioration of oil pump

“Oil Pump Inspection: For J20 Engine in 
Section 1E” or “
Oil Pump Inspection: For M16A 
Engine with VVT in Section 1E”

Worn oil pump relief valve

“Oil Pump Inspection: For J20 Engine in 
Section 1E” or “
Oil Pump Inspection: For M16A 
Engine with VVT in Section 1E”

Excessive clearance in various sliding 
parts

Engine noise – Valve 
noise

NOTE
Before checking 
mechanical noise, make 
sure that:
• Specified spark plug is 

used.

• Specified fuel is used.

 

Improper valve lash

“Camshaft, Tappet and Shim Inspection: For 
J20 Engine in Section 1D” 
or “Camshaft, 
Tappet and Shim Inspection: For M16A Engine 
with VVT in Section 1D”

Worn valve stem and guide

“Valves and Valve Guides Inspection: For J20 
Engine in Section 1D” or
 “Valves and Valve 
Guides Inspection: For M16A Engine with VVT 
in Section 1D”.

Weak or broken valve spring

“Valve Spring Inspection: For J20 Engine in 
Section 1D”
 or “Valve Spring Inspection: For 
M16A Engine with VVT in Section 1D”

Warped or bent valve

“Valves and Valve Guides Inspection: For J20 
Engine in Section 1D” or
 “Valves and Valve 
Guides Inspection: For M16A Engine with VVT 
in Section 1D”.

Engine noise – Piston, 
ring and cylinder noise

NOTE
Before checking 
mechanical noise, make 
sure that:
• Specified spark plug is 

used.

• Specified fuel is used.

 

Worn piston, ring and cylinder bore

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or 
“Cylinders, Pistons 
and Piston Rings Inspection: For M16A Engine 
with VVT in Section 1D”

Condition

Possible cause

Correction / Reference Item

1A-51 Engine General Information and Diagnosis: 

Engine noise – 
Connecting rod noise

NOTE
Before checking 
mechanical noise, make 
sure that:
• Specified spark plug is 

used.

• Specified fuel is used.

 

Worn piston, ring and cylinder bore

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or “C
ylinders, Pistons 
and Piston Rings Inspection: For M16A Engine 
with VVT in Section 1D”

Worn rod bearing

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or “Cr
ank Pin and 
Connecting Rod Bearings Inspection: For 
M16A Engine with VVT in Section 1D”

Worn crank pin

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Inspection and Cleaning: For J20 
Engine in Section 1D” or “Cr
ank Pin and 
Connecting Rod Bearings Inspection: For 
M16A Engine with VVT in Section 1D”

Loose connecting rod nuts

“Pistons, Piston Rings, Connecting Rods and 
Cylinders Removal and Installation: For J20 
Engine in Section 1D” o
r “Pistons, Piston 
Rings, Connecting Rods and Cylinders 
Removal and Installation: For M16A Engine 
with VVT in Section 1D”

Low oil pressure

Condition “Low oil pressure”

Engine noise – 
Crankshaft noise

NOTE
Before checking 
mechanical noise, make 
sure that:
• Specified spark plug is 

used.

• Specified fuel is used.

 

Low oil pressure

Condition “Low oil pressure”

Worn bearing

“Main Bearings, Crankshaft and Cylinder Block 
Inspection: For J20 Engine in Section 1D”
 or 
“Main Bearings Inspection: For M16A Engine 
with VVT in Section 1D”

Worn crankshaft journal

“Main Bearings, Crankshaft and Cylinder Block 
Inspection: For J20 Engine in Section 1D”
 or 
“Crankshaft Inspection: For M16A Engine with 
VVT in Section 1D”

Loose bearing cap bolts

“Main Bearings, Crankshaft and Cylinder Block 
Removal and Installation: For J20 Engine in 
Section 1D”
 or “Main Bearings, Crankshaft and 
Cylinder Block Removal and Installation: For 
M16A Engine with VVT in Section 1D”

Excessive crankshaft thrust play

“Main Bearings, Crankshaft and Cylinder Block 
Inspection: For J20 Engine in Section 1D”
 or 
“Crankshaft Inspection: For M16A Engine with 
VVT in Section 1D”

Condition

Possible cause

Correction / Reference Item

Engine General Information and Diagnosis:  1A-52

Engine overheating

Inoperative thermostat

“Thermostat Inspection in Section 1F”

Poor water pump performance

“Water Pump Inspection in Section 1F”

Clogged or leaky radiator

“Radiator On-Vehicle Inspection and Cleaning 
in Section 1F”

Improper engine oil grade

“Engine Oil and Filter Change in Section 0B”

Clogged oil filter or oil strainer

“Oil Pressure Check: For J20 Engine in 
Section 1E”
 or “Oil Pressure Check: For M16A 
Engine with VVT in Section 1E”

Poor oil pump performance

“Oil Pressure Check: For J20 Engine in 
Section 1E”
 or “Oil Pressure Check: For M16A 
Engine with VVT in Section 1E”

Faulty radiator cooling fan control 
system

“Radiator Cooling Fan Low Speed Control 
System Check” or
 “Radiator Cooling Fan High 
Speed Control System Check”

Dragging brakes

Condition “Dragging brakes” in “Brakes 
Symptom Diagnosis in Section 4A”

Slipping clutch (for M/T model)

Condition “Slipping clutch” in “Clutch 
(Hydraulic Type) Symptom Diagnosis in 
Section 5C”

Blown cylinder head gasket

“Cylinder Head Inspection: For J20 Engine in 
Section 1D”
 or “Cylinder Head Inspection: For 
M16A Engine with VVT in Section 1D”

Air mixed in cooling system

Poor gasoline mileage

Leaks or loose connection of high-
tension cord (for M16 engine)

“High-Tension Cord Removal and Installation 
(For M16 Engine) in Section 1H”

Faulty spark plug (improper gap, heavy 
deposits and burned electrodes, etc.)

“Spark Plug Inspection in Section 1H”

Malfunctioning EGR valve

“EGR Valve Inspection in Section 1B”

High idle speed

Condition “Improper engine idling or engine 
fails to idle”

Poor performance of ECT sensor or 
MAF sensor

“Engine Coolant Temperature (ECT) Sensor 
Inspection in Section 1C” or
 “Mass Air Flow 
(MAF) and Intake Air Temperature (IAT) 
Sensor Inspection in Section 1C”

Faulty electric throttle body assembly

“Electric Throttle Body Assembly On-Vehicle 
Inspection in Section 1C”

Faulty accelerator pedal position (APP) 
sensor assembly

“Accelerator Pedal Position (APP) Sensor 
Assembly Inspection in Section 1C”

Faulty fuel injector(s)

“Fuel Injector Circuit Check”

Faulty ECM
Low compression

“Compression Check: For J20 Engine in 
Section 1D”
 or “Compression Check: For 
M16A Engine with VVT in Section 1D”

Poor valve seating

“Valves and Valve Guides Inspection: For J20 
Engine in Section 1D” or
 “Valves and Valve 
Guides Inspection: For M16A Engine with VVT 
in Section 1D”

Dragging brakes

Condition “Dragging brakes” in “Brakes 
Symptom Diagnosis in Section 4A”

Slipping clutch (for M/T model)

Condition “Slipping clutch” in “Clutch 
(Hydraulic Type) Symptom Diagnosis in 
Section 5C”

Thermostat out of order

“Thermostat Inspection in Section 1F”

Improper tire pressure

“Tires Description in Section 2D”

Camshaft position control (VVT) system 
out of order (for M16 engine)

“Oil Control Valve Inspection: For M16A 
Engine with VVT in Section 1D”

Condition

Possible cause

Correction / Reference Item

 

 

 

 

 

 

 

Content   ..  23  24  25  26   ..