Suzuki Grand Vitara JB416 / JB420. Manual - part 17

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 17

 

 

1A-17 Engine General Information and Diagnosis: 

Engine and Emission Control System Flow Diagram

S5JB0A1102002

FUEL T

ANK

FUEL LEVEL

SENSOR

FUEL 

PUMP

EGR

VA

LV

E

MAP

SENSOR

INT

AKE

MANIFOLD

EXHA

UST

MANIFOLD

V

A

CUUM

EXHA

UST GAS

AIR

FUEL

VA

P

O

R

THREE W

A

Y

CA

T

A

LYST

EXHA

U

ST

PIPE

EV

AP

CANISTER

EV

AP

CANISTER

PURGE

VA

LV

E

CHECK

VA

LV

E

FUEL 

INJECT

OR

CURRENT

SENSOR

(FOR J20

ENGINE)

ECT

SENSOR

RADIA

T

OR

FA

N

ECM

HEA

TER

CONTR

OL

BAR

OMETRIC

PRESSURE

SENSOR

A/F SENSOR

(IF EQ

UIPPED)

HO2S-2

(IF EQ

UIPPED)

ENGINE

CMP

SENSOR

CKP

SENSOR

KNOCK

SENSOR

IGNITION

COIL

WITH IGNITER

CMP A

C

TU

A

T

OR

OIL CONTR

O

L

VA

LV

E

(FOR M16 

ENGINE)

A

CCELERA

T

O

R PED

A

L

POSITION (APP) SENSOR

A/C COMPRESSOR

CLUTCH

(IF EQ

UIPPED 

WITH A/C)

HEA

TER

CONTR

OL

GENERA

T

O

R

IMMOBILIZER

COIL ANTENNA

(IF EQ

UIPPED)

KEYLESS ST

AR

T

CONTR

O

L MODULE

(IF EQ

UIPPED)

PO

WER STEERING

PUMP PRESSURE

SWITCH

TCM (FOR A/T MODEL)

ST

OP LAMP

SWITCH

AIR

CLEANER

IA

T

SENSOR

MAF

SENSOR

ABS HYDRA

ULIC UNIT/CONTR

O

L

MODULE ASSEMBL

Y

A/C REFRIGERANT

PRESSURE SENSOR

(IF EQ

UIPPED 

WITH A/C)

COMBINA

TION METER

· MIL

· COOLANT 

TEMP

.

· IMMOBILIZER INDICA

T

OR LAMP 

· T

A

CHOMETER

· SPEEDOMETER

· 

ELECTRIC LO

AD

DLC

· 

A/C SWITCH ON

               (IF EQ

UIPPED 

WITH A/C)

TP

SENSOR

THR

O

TTLE BOD

Y ASSEMBL

Y

THR

O

TTLE

AC

T

U

A

T

O

R

IMT V

A

CUUM

SOLENOID V

A

LV

E

(FOR J20 ENGINE)

IMT V

A

LV

E

(FOR J20 ENGINE)

WHEEL SPEED

SENSOR (VSS)

BCM

4WD CONTR

O

L MODULE

(FOR J20 ENGINE)

I5JB0A110011-03

Engine General Information and Diagnosis:  1A-18

ECM Input / Output Circuit Diagram

S5JB0A1102003

For J20 engine

26

26-1

37

38

39

40

41

+B

60

IG1

+BB

IG2

IG2

64

  :  74

  :  75

PNK

PNK/BLK

PNK/GRN

PNK/BLU

GRN/BLK

BLK/WHT

WHT

BLU

BLU/BLK

BLU/BLK

70

  :  5V

  :  12V

42

43

 

YEL

YEL/GRN 

YEL/BLK 

73

61

YEL/RED 

IG1

E23-29

E23-2

C37-58

E23-1

E23-16

C37-15
C37-30
C37-29

51

E23-60

C37-22

GRY/BLU

PNK/BLU

BLK/ORN
BLK/ORN

BLK/YEL

IG1

15

RED/BLU

C37-34

PNK/BLU

C37-32

C37-35

YEL/RED

E23-24

27

+BB

GRN/WHT

28

E23-20

C37-13

C37-5
C37-6
C37-3
C37-4

44

46

45

PNK

BLK

WHT/GRN

E23-15

C37-1

C37-2

C37-16

C37-17

RED/BLK

E23-46

BLU/ORN

C37-7

E23-28

E23-13

C37-48

6

5

7

GRY/RED

GRN/WHT

BLU

GRY/GRN

8

PPL/YEL

+B

LT GRN

C37-26
C37-27

C37-14
C37-10

C37-55

C37-24

C37-57

RED

C37-25

52

PNK

E23-49

53

58

63

67

69

71

C37-12

16

WHT

2

C37-56

BRN

54

C37-21

55

BRN/BLK

C37-20

32

BLU/ORN

GRN

C37-53
C37-54

C37-40
C37-41

C37-45

C37-44

WHT

BLK

RED

BLU/RED

BLU/YEL

E23-17

E23-50

WHT

WHT/BLU

ORN

ORN/BLU

BLU/GRN

BLUYEL

E23-56

E23-55
E23-54

E23-51

E23-53

E23-52

1

2

34

35

33

2

3

4

WHT/RED

C37-52

BLK/YEL

31

57

BRN/YEL

C37-18

BRN/WHT

56

C37-19

47

E23-47

48

E23-48

12

+BB

14

RED

BLK/RED

2

C37-47

C37-11

E23-5

PPL/WHT

29

+BB

30

21

23

24

25

22

20

RED

WHT

IG1

11

10

9

DN

GRY/RED

C37-33

BRN/BLK

C37-8

BRN/BLK

C37-28

C37-9

BLU

GRY/BLK

C37-31

BLK/YEL

RED/YEL

BLU

PNK

C37-36

C37-51

WHT

BLK

C37-37

C37-38

GRN

BLK/YEL

RED/WHT

BLK/YEL

E23-4 

E23-19

E23-7   

E23-8   

E23-21

E23-22

E23-6  

WHT/BLU

WHT/RED

BLK/WHT

BLK/YEL

YEL/GRN

BLU

LT GRN

E23-12

YEL

RED

RED/YEL

GRN

PNK

BLK

GRY/GRN

BLK

BLK

BLK/YEL

62

59

BLU/BLK

BLU/WHT

YEL/GRN

BLU/BLK

BLU/RED

WHT/GRN

ST

13

2

17

18

19

36

49

50

65

66

68

72

I5JB0A110012-06

1. Accelerator pedal position (APP) sensor 

assembly

26-1. Sub fuel level sensor

52. A/C compressor (if equipped with A/C)

2. Shield wire

27. Stop lamp switch

53. “CPRSR” fuse

1A-19 Engine General Information and Diagnosis: 

3. CMP sensor

28. Stop lamp

54. Ignition coil assembly (for No.1 spark plug)

4. CKP sensor

29. DLC

55. Ignition coil assembly (for No.2 spark plug)

5. MAF and IAT sensor

30. To TCM (for A/T model), BCM, ABS hydraulic unit / 

control module assembly and 4WD control module

56. Ignition coil assembly (for No.3 spark plug)

6. CO adjust resistor (if equipped)

31. Barometric pressure sensor

57. Ignition coil assembly (for No.4 spark plug)

7. MAP sensor

32. Throttle actuator control relay

58. Power steering pump pressure switch

8. ECT sensor

33. “THR MOT” fuse

59. “IG COIL” fuse

9. A/C refrigerant pressure sensor (if 

equipped with A/C)

34. Electric throttle body assembly

60. Main relay

10. Electric load current sensor

35. Throttle actuator

61. “IG2 SIG” fuse

11. Generator

36. Throttle position sensor

62. “DOME” fuse

12. “O2 HTR” fuse

37. Fuel injector No.1

63. “FI” fuse

13. HO2S heater relay

38. Fuel injector No.2

64. Ignition switch

14. HO2S-2

39. Fuel injector No.3

65. “IGN” fuse

15. A/F sensor

40. Fuel injector No.4

66. “STR MOT” fuse

16. Knock sensor

41. EVAP canister purge valve

67. “ST SIG” fuse

17. Cruise control switch (if equipped)

42. EGR valve

68. Starting motor control relay

18. Brake pedal switch (for cruise control)

43. IMT vacuum solenoid valve

69. Transmission range switch (for A/T model)

19. Clutch pedal position switch (for cruise 

control)

44. Fuel pump relay

70. Starting motor

20. ABS hydraulic unit / control module 

assembly

45. Fuel pump

71. Immobilizer coil antenna (if equipped)

21. BCM

46. Radiator cooling fan relay No.1

72. Diagnosis connector (if equipped)

22. TCM (for A/T model)

47. Radiator cooling fan relay No.2

73. Battery

23. Combination meter

48. Radiator cooling fan relay No.3

74. Engine ground

24. 4WD control module

49. Radiator cooling fan motor No.1

75. Body ground

25. Keyless start control module (if equipped)

50. Radiator cooling fan motor No.2

26. Main fuel level sensor

51. A/C compressor relay (if equipped with A/C)

Engine General Information and Diagnosis:  1A-20

For M16 engine

32

33

34

35

36

+B

52

IG1

ST

IG2

IG2

56

  :  64

  :  65

PNK

PNK/BLK

PNK/GRN

PNK/BLU

GRN/BLK

BLK/WHT

WHT

BLU

BLU/BLK

BLU/BLK

61

  :  5V

  :  12V

37

 

YEL

YEL/GRN 

YEL/BLK 

63

53

YEL/RED 

IG1

E23-29

E23-2

C37-58

E23-1

E23-16

C37-15
C37-30
C37-29

46

E23-60

C37-22

GRY/BLU

PNK/BLU

BLK/ORN
BLK/ORN

BLK/YEL

IG1

14

RED/BLU

2

C37-34

PNK/BLU

C37-32

C37-35

YEL/RED

21

E23-24

22

+BB

GRN/WHT

23

E23-20

C37-13

C37-5
C37-6
C37-3
C37-4

39

41

40

PNK

BLK

WHT/GRN

E23-15

C37-1

C37-2

C37-16

C37-17

RED/BLK

E23-46

BLU/ORN

C37-7

E23-28

E23-13

C37-48

6

5

7

GRY/RED

GRN/WHT

BLU

GRY/GRN

8

PPL/YEL

+B

LT GRN

C37-26
C37-27

C37-14
C37-10

C37-55

C37-24

C37-57

RED

C37-25

47

PNK

E23-49

48

16

55

59

17

C37-12

15

WHT

2

C37-56

BRN

49

C37-21

50

BRN/BLK

C37-20

27

BLU/ORN

GRN

C37-53
C37-54

C37-40
C37-41

C37-45

C37-44

WHT

BLK

RED

BLU/RED

BLU/YEL

E23-17

E23-50

WHT

WHT/BLU

ORN

ORN/BLU

BLU/GRN

BLUYEL

E23-56

E23-55
E23-54

E23-51

E23-53

E23-52

1

2

29

30

28

2

3

4

WHT/RED

C37-52

26

42 

E23-47

43

E23-48

12

+BB

13

RED

BLK/RED

2

C37-47

C37-11

E23-5

PPL/WHT

24

+BB

25

19

20

18

RED

WHT

10

9

DN

BRN/RED

C37-8

BRN/BLK

C37-28

GRY/BLK

C37-31

BLK/YEL

RED/YEL

WHT

BLK

GRN

BLK/YEL

RED/WHT

BLK/YEL

E23-4 

E23-19

WHT/BLU

WHT/RED

E23-12

YEL

RED

RED/YEL

GRN

PNK

GRY/GRN

BLK

BLK/YEL

54

51

BLU/BLK

BLU/WHT

YEL/GRN

BLU/BLK

BLU/RED

C37-51

BLK/YEL

WHT/BLU

BRN/WHT

BRN/YEL

38

YEL

RED

C37-60

C37-59

+BB

WHT/GRN

11

31

44

45

57

58

60

62

C37-37

C37-38

21-1

I5JB0A110013-04

 

 

 

 

 

 

 

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