Dacia SuperNova (engine E7J). Manual - part 97

REPAIR MANUAL

  

DACIA

RM 524-3

 

SEALING, ELECTRICITY

ENGINE: E7J

GEARBOX: JH3

TAPV: B41A, B41B, B41D

Ref: 6001999442

    APRIL  2004

English version

The reparation methods prescribed by the manufacturer in the present document are established subject to

technical specifications in force at the document issuing date.

These are subject to modifications brought by the manufacturer at the fabrication of different assemblies,

subassemblies or accessories of its vehicles.

All rights reserved to SC Automobile Dacia SA.
  Reproduction or translating even partially of this present document is forbidden without the written

authorisation of AUTOMOBILE DACIA S.A.

Mechanisms and accesoires

5

Climatisation

6

Garnishing and tack room

7

Electric equipment

8

57 LOWER INTERNAL ACCESSORIES

Dashboard..................................................... 57-1
Dashboard upper part...................................

57-3

Central console.............................................

56-4

Documents compartment..............................

57-5

Steering wheel axle half-cases...................... 57-6
Inside rear view mirror.................................. 57-7
Sun visors...................................................... 57-8
Turning handles............................................

57-9

Handbrake case............................................. 57-10

59 SAFETY ELEMENTS

Front safety belts........................................... 59-1
Rear safety belts............................................ 59-2

61 HEATING

Climate control assembly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
Climate control blower.................................. 61-4
Diagnosis....................................................... 61-5

62 AIR CONDITIONING

Generalities..................................................

62-1

AC unit operating diagram...........................

62-4

Evaporator....................................................

62-5

Compressor...................................................

62-7

Condenser.....................................................

62-8

Pressure controller........................................

62-9

Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
Climate control unit...................................... 62-12
Diagnosis....................................................... 62-13

65 SEALING OPENING ELEMENTS

Carriage body sealing...................................

65-1

66 SEALING WINDOWS AND SCREENS

Glasses sealing.............................................

66-1

Inside  wipers...............................................

66-2

Outside wipers..............................................

66-3

71 INTERNAL BODY TRIM

Carriage body coverings..............................

71-1

Front door threshold covering......................

71-2

Upper front pillar covering........................... 71-3
Rear door threshold covering.......................

71-4

Middle pillar covering..................................

71-5

Rear passage covering..................................

71-6

Rear wheel passage covering........................ 71-7
Middle pillar lower covering........................

71-8

Rear side panel covering............................... 71-9
Roof gasket.................................................... 71-10

Carpets......................................................... 71-11
Cowl panel noise absorbent......................... 71-12

72 SIDE OPENING ELEMENTS TRIM

Front door panel...........................................

72-1

Rear door panel............................................

72-2

74 BACK SEAT TABLES AND PARCEL SHELVES

Upper back panel replacement...................... 74-1

75 FRONT SEATS FRAMES AND RUNNERS

Front seats....................................................

75-1

Front seat slides guides................................

75-2

Front seat armature......................................

75-3

76 REAR SEATS FRAMES AND RUNNERS

Rear bench...................................................

76-1

Bench seats..................................................

76-2

77 FRONT SEAT TRIM

Seats upholstery dismounting......................

77-1

Back rest upholstery dismounting................

77-2

78 REAR SEAT TRIM

Seats upholstery dismounting......................

78-1

Back rest upholstery dismounting................

78-2

80 BATTERY - FRONT HEADLIGHTS

Battery.........................................................

80-1

Headlamp assembly.....................................

80-4

Fog lamps....................................................

80-5

Bulbs replacement.......................................

80-6

Headlamps adjustment.................................

80-7

81 REAR AND INTERIOR LIGHTING

Bulbs replacement........................................

81-1

Bulbs............................................................

81-2

Diagnostic....................................................

81-3

Cockpit fuse box..........................................

81-6

82A HORN - ENGINE IMMOBILISER

Generalities.................................................. 82A-1
Key head replacement.................................. 82A-6
E.C.U. decoder replacement........................ 82A-7
Antistarting bushing replacement................ 82A-8
RF remote control for blocking/unlocking
the doors...................................................... 82A-9
Electric control unit injection replacement... 82A-10
Procedures.................................................... 82A-11
Diagnostic..................................................... 82A-17

82B HORN - ENGINE IMMOBILISER

Generalities.................................................. 82B-41
System functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Sirene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood contact ................................................. 82B-53
Volume  sensor
dismounting - remounting............................. 82B-54

83 INSTRUMENT PANEL

Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
Connectors (until 01.06.2001)....................... 83-4
Instrument panel replacement........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
Fuel level transmitter..................................... 83-10

84 CONTROLS - SIGNALLING

Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................

84-6

Hazard switch...............................................

84-7

Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9

85 WINDSCREEN WIPERS

Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5

.

86 RADIO

General.......................................................... 86-1
Connectors..................................................... 86-4

87 ELECTRICAL ASSISANCE EQUIPEMENT

Windscreen washing....................................... 87-1

89A ELECTRICAL DIAGRAMS

Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of electric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15

Location of electric coupling on
the vehicle................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fuse box from engine compartment............ 89A-22
Wires functions index in connectors and
couplings...................................................... 89A-24
Connectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102

89B ELECTRICAL DIAGRAMS

Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of electric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of electric coupling on
the vehicle......................................................89B-6
Cockpit fuse box............................................89B-8
Fuse box from engine compartment..............89B-12
Wires functions index in connectors and
couplings....................................................... 89B-14
Connectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90

89C ELECTRICAL DIAGRAMS

Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of electric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of electric coupling on
the vehicle......................................................89C-6
Cockpit fuse box............................................89C-8
Fuse box from engine compartment..............89C-12
Wires functions index in connectors and
couplings...................................................... 89C-14
Connectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90

89D ELECTRICAL DIAGRAMS

Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of electric coupling on the vehicle
Mass attachments on the vehicle.................. 89D-10
Location of electric coupling on
the vehicle.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fuse box from engine compartment............. 89D-17
Wires functions index in connectors and
couplings...................................................... 89D-19
Connectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91

      LOWER INTERNAL ACCESSORIES

57

57 - 1

DASHBOARD

DASHBOARD

The dismounting of the dashboard assembly is performed without the dismounting of the

windscreen, the assembly being composed of :

- the upper part (A) where there are: the  aeration grills of the windscreen (1); the aeration

grills of the lateral windows(2) ; the  instrument panel; the lateral aerators and central aerator;
control and checking instruments;

- lower casing (B) containing :fuse box, front hood opening control(3), starter control

(choke) (4), the adjustment handle of the steering wheel (5);

- central console (D) where there are mounted: the controls: climate system control(6), the

ash tray, the cigarette lighter, radio equipment and speed changer lever protector (7);

- the documents compartment (C).