Dacia SuperNova (engine E7J). Manual - part 15

ENGINE E7J-A-2/60

10

10 - 36

ENGINE AND LOWER ENGINE UNITS

After the tuning of the distribution and the adjustment of the rocker-arms, the

following are further re-mounted:

-the cylinder-head cap, fitted with a new fitting; the screws are tightened at 1 daNm;
-the water-intake conduit and the oil-level gauge guide (with new watertight-

sealing rings);

-the cap of the distribution;
-the pulley of the crankshaft; the screw is first tightened at 2 daNm, then at 68

o

+/-6

o

.

C

AUTION

!

If the screw is not duly tightened, it can come undone, which can result in the oil-

pump not being operated and the distribution being disrupted, thus causing serious
damage to the engine.

-the intake and exhaust collectors: the screws are tightened at 2.5 daNm;
-the belt(s) of accessories: the same method as that for the distribution belt is used.

The stretching values are:

* alternator belt

263+/-10Hz

* Air-Comditioning (A.C) compressor belt

222+/-10Hz.

RECOVERY ENGINE

ENGINE  E7J-A-2/60

10

10 - 37

ENGINE AND LOWER ENGINE UNITS

 

 T

IGH TENING

 

CO UPLES

 (daNm)

Screws for fixing at front of motor-propelling frame

6.2

Screws for fixing at back of motor-propelling fram                      10.2
Lower crankcase screws

1

Screws for fixing steering wheel lower axis

1.4

Screws of wheel

7.5

Screw of the ball-and-socket joint

5.5

Screw-nut of the steering ball-and-socket joint

3.5

Screw for fixing anti-swing auxiliary connecting rod (on frame) 6.2
Screw for fixing anti-swing auxiliary connecting rod (on gearbox)  10.5

D

ISMO UNTING

The car is placed on  a lifting stand with

two columns;

The battery is disconnected;
The engine is emptied of oil;
The engine-shield is taken apart;

To take apart:

-front wheels;
-screw-nut for fixing the lower steer-

ing wheel axis on the pinion of the steer-
ing case;

-the steering  ball-and-socket joints

and the arm ball-and-socket joints;

-side clearance devices;
-thermic protection screen;
-catalytic converter;
-front bumper bar;
-anti-swing auxiliary connecting rod.

The screws for fixing the motor-propelling

set frame are  taken apart,  and  the frame is
lowered;

The lower crankcase is taken apart.

R

E

-M

O UNTING

The lower crankcase is cleaned.

A ca. 3 mm-thick girdle of RHODERSEAL
5661 is applied, as in the adjoining drawing.

Do not forget to replace the two cres-

cent-shaped fittings at the ends of the
crankcase.

Mind that the relative displacement be-

tween the lower crankcase and the cylin-
der crankcase, along the gearbox-assem-
bly surface, should not exceed 0.3 mm.

 LOWER CRANKCASE MOUNTED ON THE CAR

LOWER CRANKCASE

ENGINE E7J-A-2/60

10

10 - 38

ENGINE AND LOWER ENGINE UNITS

D

ISMO UNTING

The oil in the engine is emptied.
The following are taken apart:

  - Motor-Propelling set frame;
  - lower crankcase.

The screws for fixing the oil-pump on the crankcase are taken apart;
The carrying chain is taken off the oil-pump pinion;
The cap of the oil-pump is taken apart.
The play of the pinions in the oil-pump is checked.

R

E

-M

O UNTING

The dismantling operations are done in the reverse order.
Motor-oil filling-up is done.
The pressure of the oil at 80

o

 is checked:

   idle mode:

 1 bar

   4000 rot/minute

 3 bar

   Screws for fixing oil-pump            2.5
Screws for fixing oil-pump cap       1

T

IGH TENING

 

CO UPLES

 (daNm)

OIL-PUMP ON THE CAR

OIL-PUMP

ENGINE  E7J-A-2/60

10

10 - 39

ENGINE AND LOWER ENGINE UNITS

TIGHTENING COUPLES 

 (daNm)

Screws for fixing combustion-head cap

1

Screw-nut for stretching distribution belt runner/pulley

5

Screws and screw-nuts M 6 for water-pump

1

Screws and screw-nuts M 8 for water-pump

2.2

Screw of the crankshaft pulley

      2+68

o

+/-6

o

Screw of cam-shaft pin

4.5

Screws of rocker-arm ramp

2.3

Screws of flywheel

           5 - 5.5

Screws of oil-pump

2.5

Screws of oil-pump cap

1

Screws of bearing caps

   2.5+43

o

+/-6

o

Screws of combustion-head

      2+97

o

+/-2

o

Screws of the exhaust gallery

2.5

Screws of the intake gallery

2.5

Sparking plugs

            2.5 - 3

Screws of the oil-crankcase

1

Screws for rocker-arm adjustment

1.5

Emptying jack

2

Screws of the connecting rod caps

4.2

Oxygen probe

4.5

TIGHTENING COUPLES