Dacia Solenza (engine E7J). Manual - part 93

REPAIR MANUAL

  

DACIA

RM 525-2 BODY

ENGINE: E7J

GERBOX: JH3

TAPV: B41A, B41B, B41C

Ref: 6001999067

    MARCH 2004

English version

The reparation methods prescribed by the manufacturer in the present document are established subject to

technical specifications in force at the document issuing date.

These are subject to modifications brought by the manufacturer at the fabrication of different assemblies,

subassemblies or accessories of its vehicles.

All rights reserved to SC Automobile Dacia SA.
  Reproduction or translating even partially of this present document is forbidden without the written

authorisation of AUTOMOBILE DACIA S.A.

GENERAL

Lower structure composing elements...........

40-1

Upper structure composing elements...........

40-2

Carriage body removable elements..............

40-3

Openings clearance ......................................

40-4

Repairing general conditions ......................

40-9

Welding types and parameters ..................... 40-10
Collision diagnosis....................................... 40-12
Carriage body checking................................ 40-16

LOWER STRUCTURE

Front longitudinal girder..............................

41-1

Front anti-shock cross member ....................

41-3

Rear longitudinal girder...............................

41-4

FRONT UPPER STRUCTURE

Front wing....................................................

42-1

Front wing lining..........................................

42-2

Radiator upper cross member ......................

42-3

Headlamp support ........................................

42-4

Windscreen lower cross member .................

42-5

Driving post cross member ..........................

42-6

SIDE UPPER STRUCTURE

Front pillar ...................................................

43-1

Middle pillar ...............................................

43-2

REAR UPPER STRUCTURE

Rear lower panel .........................................

44-1

Rear lamp support .......................................

44-2

Inner wheel passage .....................................

44-3

Side panel ....................................................

44-4

TOP OF BODY

Roof ............................................................

45-1

Windscreen frame .......................................

45-2

BODY PROTECTION

Engine shield ...............................................

46-1

LATERAL OPENINGS

Rear door / Front  door.................................. 47-1

NON – LATERAL OPPENINGS

Front bonnet.................................................

48-1

Hatchback ....................................................

48-2

MECHANISMS OF LATERAL OPENINGS

Front door-opening mechanism withelectric
control ..........................................................

51-1

Front door-opening mechanism withmanual
control ..........................................................

51-2

Rear door-opening mechanism with electric
control..........................................................

51-3

Rear door-opening mechanism with manual
control ........................................................

51-4

Front door electric window regulator ..........

51-5

Front door manual window regulator ..........

51-6

Rear door window regulator ........................

51-7

Lock ............................................................

51-8

MECHANISMS OF NON LATERAL

OPENINGS

Front bonnet lock..........................................

52-1

Hatchback lock ............................................

52-2

Pneumatic balancing device .......................

52-3

GLASSES

Windscreen glass .........................................

54-1

Hatchback glass ...........................................

54-3

Front door glasses......................................... 54-4
Rear door glasses .........................................

54-5

OUTSIDE PROTECTIONS

Front bumper................................................. 55-1
Rear bumper.................................................. 55-2
Hatchback handle ornament.........................

55-3

Body

4

40

41

42

43

44

45

46

47

48

Mechanisms and accesoires

5

51

52

55

54

Front grill......................................................

55-4

Aileron..........................................................

55-5

Side ornaments.............................................

55-6

OUTSIDE ACCESSORIES

External rear view mirror ............................

56-1

Spare wheel support ...................................

56-2

Front wheels fairing ....................................

56-3

Rear wheels fairing .....................................

56-4

Air extractor ................................................

56-5

56

40

GENERAL

40 - 1

Lower structure composing elements

1. Front anti-shock cross member
2. Front cross beam
3. Longitudinal girder closing plate
4. Upper front longitudinal girder
5. Front longitudinal girder
6. Central cross member
7. Front floor
8. Threshold closing plate
9. Seat attachment structure

10. Tank front cross member

11. Rear floor

12. Rear longitudinal  girder
13. Tank towing hook
14. Rear anti-shock cross member
15. Rear extreme cross member
16. Tank rear cross member

1

7

11

9

8

6

5

4

3

2

13

14

15

16

12

10