Nissan Frontier D40. Manual - part 945

RSU-8

< REMOVAL AND INSTALLATION >

SHOCK ABSORBER

REMOVAL AND INSTALLATION

SHOCK ABSORBER

Removal and Installation

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REMOVAL

1.

Support the rear final drive and suspension assembly using a suitable jack.

2.

Remove the shock absorber upper and lower nuts and bolts
using power tool.

3.

Remove the shock absorber.

INSPECTION AFTER REMOVAL

Inspect the shock absorber for any oil leaks, cracks, or deformations. Replace the shock absorber as neces-
sary.

INSTALLATION

Installation is in the reverse order of removal.

Disposal

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1.

Set shock absorber horizontally with the piston rod fully extended.

2.

Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position (

) from top

as shown in the figure to release gas gradually.

CAUTION:

• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-

pressed gas.

NOTE:
• Drill vertically in this direction (

).

• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.

3.

Position the drilled hole downward and drain oil by moving the piston rod several times.

CAUTION:

Dispose of drained oil according to the law and local regulations.

LEIA0115E

Shock absorber upper and lower nuts

: Refer to 

RSU-6, "Component"

.

A

: 20 – 30 mm (0.79 – 1.18 in)

JPEIA0161ZZ

LEAF SPRING

RSU-9

< REMOVAL AND INSTALLATION >

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LEAF SPRING

Removal and Installation

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CAUTION:

1.

Rear final drive

2.

Rear leaf spring

3.

Rear spring bushing (front)

4.

Rear spring pad

5.

Rear spring bushing (rear)

6.

Rear spring shackle

7.

Bumper

8.

Rear spring clip U-bolts

9.

Rear spring shackle bushing

10. Shock absorber

11.

Bumper

12. Shock absorber (left side)

13. Shock absorber (right side)

Front

AWEIA0152GB

RSU-10

< REMOVAL AND INSTALLATION >

LEAF SPRING

When installing the components with rubber bushings, the final tightening of the nuts and bolts must
be done with the vehicle in an unladen condition (the fuel, engine coolant, and engine oil full; the
spare tire, jack, hand tools and mats in their designated positions) with the tires on the ground.

REMOVAL

1.

Support the rear final drive assembly with a suitable jack to relieve the tension from the rear leaf spring.
• The axle weight should be supported, but there should be no compression in the rear leaf spring.

2.

Remove the four rear spring clip U-bolt nuts using power tool,
then remove the rear spring pad and bumper.

3.

Remove the rear spring shackle and bushings using power tool.

4.

Remove the rear leaf spring front nut and bolt using power tool.

5.

Remove the rear leaf spring.

INSPECTION AFTER REMOVAL

• Check the rear leaf spring for any cracks or damage. Replace the rear leaf spring if necessary.
• Check the rear spring shackle, rear spring clip U-bolts, bumper, and rear spring pad for excessive wear,

cracks, straightness, and damage. Replace any components if necessary.

• Check all bushings for deformation and cracks. Replace any bushings if necessary.

INSTALLATION

1.

Apply soapsuds to all of the rubber bushings.

2.

Install the rear spring shackle and rear leaf spring front nut and bolt. Finger-tighten the nuts.

3.

Install the rear spring clip U-bolts and bumper on top of the rear leaf spring.

4.

Install the bumper and rear spring pad, then finger-tighten nuts under the axle case.

LEIA0106E

LEIA0116E

LEIA0107E

LEAF SPRING

RSU-11

< REMOVAL AND INSTALLATION >

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5.

Tighten the rear spring clip U-bolt nuts diagonally and evenly to
specification.
• Tighten the rear spring clip U-bolt nuts so the lengths of all the

exposed rear spring clip U-bolt threads under spring pad are
equal in length within a tolerance of 3 mm (0.12 in), as shown.

6.

Remove the jack supporting the rear final drive assembly and
bounce the rear of the vehicle to stabilize the suspension.

7.

Tighten the rear spring shackle nuts, rear leaf spring front nut, and shock absorber nuts to specification.
• When installing the components with rubber bushings, the final nut tightening must be carried out under

unladen* conditions with the tires on level ground.
* (Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated posi-
tions.)

WEIA0075E

SRA703