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MANUAL TRANSMISSION CONTENTS PREPARATION ...............................................................3 Special Service Tools ..................................................3 NOISE, VIBRATION AND HARSHNESS (NVH) NVH Troubleshooting Chart.........................................6 ..........................................6 M/T OIL ............................................................................7 Checking M/T Oil .........................................................7 ON-VEHICLE SERVICE ..................................................8 Replacing Rear Oil Seal ..............................................8 .................................................................8 ..........................................................8 Position Switch Check .................................................8 DESCRIPTION .................................................................9 Cross-sectional View ...................................................9 SHIFT CONTROL .......................................................... 11 Components............................................................... 11 REMOVAL AND INSTALLATION .................................12 Removal.....................................................................12 OVERHAUL ...................................................................15 Transmission Components ........................................15 REPAIR FOR COMPONENT PARTS ...........................16 Rear Extension ..........................................................16 .......................................................16 ...............................................................16 ........................................................16 ........................................................17 .............................................................17 Transmission Case ....................................................18 .......................................................18 ...............................................................19 ........................................................20 Counter Gear Bearing ...............................................23 ..............................23 6th Coupling Sleeve and Synchronizer Hub .............24 ..............................24 ...........................................................24 Mainshaft Bearing Retainer .......................................24 ..............................24 6th Counter Gear and Baulk Ring.............................25 ...........................................................25 Clutch Housing ..........................................................25 .......................................................25 ...............................................................25 ........................................................27 Front Cover................................................................28 ...............................28 ........................................................28 .............................................................29 Reverse Idler Gear ....................................................29 ...........................................................29 Main Drive Gear ........................................................29 ...............................29 ........................................................29 ...........................................................30 .............................................................30 Mainshaft ...................................................................31 ...............................31 .....................31 ........................................................32 ...........................................................32 .............................................................34 Counter Gear .............................................................36 ...............................36 .....................36 ........................................................37 ...........................................................38 .............................................................39 Shift Fork and Fork Rod ............................................40 ...............................40 ..............................41 ...........................................................41 SERVICE DATA AND SPECIFICATIONS (SDS) .........42 General Specifications...............................................42 GI MA EM LC EC FE CL AT PD AX SU BR ST RS BT HA SC EL IDX |