Mitsubishi Outlander XL. Manual - part 179

INSTALLATION SERVICE POINTS

>>A<< EXHAUST MANIFOLD GASKET INSTALLATION

ZK6019060000

Identification
mark

Install the exhaust manifold gasket so that the identification mark
is positioned as shown in the illustration.

 

>>B<< EXHAUST MANIFOLD BRACKET, LEFT
INSTALLATION

ZK601908

Exhaust manifold
bracket, left

0000

After  temporarily  tightening  the  left  exhaust  manifold  bracket
with the installation bolts, check the exhaust manifold fastens
securely to the cylinder block. Tighten the left exhaust manifold
bracket to the specified tightening torque.

Tightening torque: 47 ± 11 N·m (36 ± 7 ft-lb)

 

>>C<< EXHAUST MANIFOLD GASKET INSTALLATION

ZK601905

Identification mark

0000

Install the exhaust manifold gasket so that the identification mark
is positioned as shown in the illustration.

 

ENGINE OVERHAUL

11B-35

EXHAUST MANIFOLD

>>D<< EXHAUST MANIFOLD BRACKET, RIGHT
INSTALLATION

ZK601907

Exhaust manifold
bracket, right

0000

1.

After temporarily tightening the right exhaust manifold bracket
with the installation bolts, check the exhaust manifold fastens
securely  to  the  cylinder  block.  Tighten  the  right  exhaust
manifold bracket to the specified tightening torque.

2.

Tighten the cylinder block side bolt to the specified tightening
torque.

Tightening torque: 47 ± 11 N·m (36 ± 7 ft-lb)

3.

Tighten  the  exhaust  manifold  side  bolt  to  the  specified
tightening torque.

Tightening torque: 41 ± 10 N·m (30 ± 7 ft-lb)

ROCKER COVER AND CAMSHAFT

REMOVAL AND INSTALLATION

M11103000057USA0000010000

11B-36

ENGINE OVERHAUL

ROCKER COVER AND CAMSHAFT

ZK6000350000

Apply engine oil to
all moving parts
before installation.

10 ± 2 N·m
89 ± 17 in-lb

8.3 ± 1.0 N·m
74 ± 8 in-lb

8.3 ± 1.0 N·m
74 ± 8 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

13

15

14

16

18

19

20

21

11

22 ± 4 N·m
17 ± 2 ft-lb

2.5 ± 0.4 N·m
22 ± 3 in-lb

5

1

2

3

4

6

7

9

10

8

22

23

22

31 ± 3 N·m
23 ± 2 ft-lb

13 ± 1 N·m
115 ± 8 in-lb

9.0 ± 1.0 N·m
80 ± 8 in-lb

17

24

26

28

29

30

27

25

12

Removal steps

1.

BLOW-BY HOSE

2.

BLOW-BY HOSE

3.

POSITIVE CRANKCASE VENTILATION
HOSE

4.

POSITIVE CRANKCASE VENTILATION
VALVE

5.

O-RING

6.

OIL FILLER CAP

>>G<<

7.

ROCKER COVER, RIGHT

8.

ROCKER COVER GASKET

>>G<<

9.

ROCKER COVER, LEFT

Removal steps

10. ROCKER COVER GASKET

>>F<<

11. CAMSHAFT OIL SEAL

>>E<<

12. ROCKER SHAFT CAP, INTAKE

>>E<<

13. ROCKER ARMS AND SHAFT, INTAKE

>>E<<

14. ROCKER SHAFT CAP, EXHAUST

<<A>>

>>E<<

15. ROCKER

 ARMS

 AND

 SHAFT,

EXHAUST

16. NUT

>>D<<

17. ADJUSTING SCREW

<<B>>

18. ROCKER ARM SHAFT ASSEMBLY
19. ROCKER ARM C

ENGINE OVERHAUL

11B-37

ROCKER COVER AND CAMSHAFT

Removal steps

20. PISTON ARM ASSEMBLY
21. ROCKER ARM D

>>C<<

22. LASH ADJUSTER
23. ROCKER ARM SHAFT
24. CAMSHAFT POSITION SENSOR
25. O-RING
26. CAMSHAFT

 POSITION

 SENSOR

SUPPORT

Removal steps

27. CAMSHAFT

 POSITION

 SENSOR

SUPPORT GASKET

<<C>>

>>B<<

28. CAMSHAFT

 POSITION

 SENSING

CYLINDER

>>A<<

29. CAMSHAFT, RIGHT

>>A<<

30. CAMSHAFT, LEFT

Required Special Tools:

｠

MD998443: Lash Adjuster Holder

｠

MD998713: Camshaft Oil Seal Installer

｠

MD998777: Camshaft Oil Seal Installer Adapter

｠

MB990767: End Yoke Holder

｠

MD998719: Pins

REMOVAL SERVICE POINT

<<A>> ROCKER ARMS AND SHAFT ASSEMBLY REMOVAL

ZK602103AA00

MD998443

Lash adjuster

If the lash adjuster is re-used, clean the lash adjuster. (Refer
to lash adjuster inspection P.11B-43.)
Set special tool MD998443 to prevent the lash adjuster coming
from free and falling to the floor.

 

<<B>> ROCKER ARM SHAFT ASSEMBLY REMOVAL

Never overhaul the rocker arm shaft assembly.

 

<<C>> CAMSHAFT POSITION SENSING CYLINDER
REMOVAL

ZK602101AA00

MB990767

MD998719

Install the camshaft sprocket and the camshaft sprocket bolt to
the  camshaft.  Using  the  special  tools  MB990767  and
MD998719, prevent the camshaft position sensing cylinder from
rotating and remove it.

11B-38

ENGINE OVERHAUL

ROCKER COVER AND CAMSHAFT