Mazda Transaxle A65M–R. Manual - part 17
TD–2
TECHNICAL DATA
MANUAL TRANSAXLE
AME931001029M01
TECHNICAL DATA
Item
Specification
Transaxle type
A65M-R
Gear clearance
1st gear
End play
(mm {in})
0.20—0.30 {0.0078—0.0118}
2nd gear
End play
(mm {in})
0.06—0.16 {0.0024—0.0063}
3rd gear
Thrust
clearance
(mm {in})
0.18—0.31 {0.0071—0.0122}
4th gear
End play
(mm {in})
0.20—0.30 {0.0078—0.0118}
5th gear
Thrust
clearance
(mm {in})
0.06—0.16 {0.0024—0.0063}
Synchronizer ring
1st gear
Clearance B*
1
(mm {in})
0.60—1.10 {0.0236—0.0433}
Clearance C*
1
(mm {in})
0.60—0.80 {0.0236—0.0315}
2nd gear
Clearance A*
1
(mm {in})
0.60—1.20 {0.0236—0.0472}
Clearance B*
1
(mm {in})
0.60—1.10 {0.0236—0.0433}
Clearance C*
1
(mm {in})
0.70—1.10 {0.0276—0.0433}
3rd gear
Clearance
(mm {in})
0.90—1.45 {0.035—0.057}
4th gear
Clearance
(mm {in})
0.90—1.45 {0.035—0.057}
5th gear
Clearance
(mm {in})
0.95—1.40 {0.037—0.055}
Reverse idler gear
Clearance
(mm {in})
0.95—1.40 {0.037—0.055}
Primary shaft
End play
(mm {in})
0.00—0.06 {0.0000—0.0024}
Adjustment shim thickness
(mm {in})
0.40 {0.016}, 0.44 {0.017}, 0.48 {0.019},
0.52 {0.020}, 0.56 {0.022}, 0.60 {0.024},
0.64 {0.025}, 0.68 {0.027}, 0.72 {0.028},
0.76 {0.030}, 0.80 {0.031}, 0.84{0.033},
0.88 {0.035}, 0.92 {0.036}, 0.96 {0.038},
1.00 {0.039}, 1.04 {0.041}, 1.08 {0.043},
1.12 {0.044}, 1.16 {0.046}, 1.20 {0.047},
1.24 {0.049}, 1.28 {0.050}, 1.32 {0.052},
1.36 {0.054}, 1.40 {0.055}, 1.44 {0.057},
1.48 {0.058}, 1.52 {0.060}, 1.56 {0.061},
1.60 {0.063}, 1.64 {0.065}, 1.68 {0.66},
1.72 {0.68}
Secondary shaft
End play
(mm {in})
0.00—0.06 {0.0000—0.0024}
Adjustment shim thickness
(mm {in})
0.40 {0.016}, 0.48 {0.019}, 0.52 {0.020},
0.56 {0.022}, 0.60 {0.024}, 0.64 {0.025},
0.68 {0.027}, 0.72 {0.028}, 0.76 {0.030},
0.80 {0.031}, 0.84 {0.033}, 0.88 {0.035},
0.92 {0.036}, 0.96 {0.038}, 1.00 {0.039},
1.04 {0.041}, 1.08 {0.043}
Reverse idler gear
End play
(mm {in})
0.04—0.10 {0.0016—0.0039}
Adjustment shim thickness
(mm {in})
1.76 {0.069}, 1.80 {0.070}, 1.84 {0.072},
1.88 {0.074}, 1.92 {0.076}, 1.96 {0.077},
2.00 {0.007}, 2.04 {0.080}, 2.08 {0.082},
2.12 {0.083}, 2.16 {0.085}, 2.20 {0.087},
2.24 {0.088}, 2.28 {0.090}, 2.32 {0.091},
2.36 {0.093}, 2.40 {0.094}, 2.44 {0.096},
2.48 {0.098}, 2.52 {0.099}, 2.56 {0.101},
2.60 {0.102}, 2.64 {0.104}
Primary shaft thrust
washer
Thickness
(mm {in})
3.84 {0.151}, 3.90 {0.154}, 3.96 {0.156},
4.02 {0.158}, 4.08 {0.161}, 4.14 {0.163}
Primary shaft snap
ring
Thickness
(mm {in})
1.71 {0.067}, 1.76 {0.069}, 1.81 {0.071},
1.86 {0.073}, 1.91 {0.075}, 1.96 {0.077},
2.01 {0.079}, 2.06 {0.081}, 2.11 {0.083},
2.16 {0.085}, 2.21 {0.087}, 2.26 {0.089}
4th gear adjustment
shim
Thickness
(mm {in})
0.52 {0.021}, 0.60 {0.024}, 0.68 {0.027},
0.76 {0.030}, 0.84 {0.033}, 0.92 {0.036},
1.00 {0.039}, 1.08 {0.043}