Mazda Transaxle A65M–R. Manual - part 16

 

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Mazda Transaxle A65M–R. Manual - part 16

 

 

MANUAL TRANSAXLE 

J–45

J

(2) Lift the reverse shift fork, and install the cam 

part of the reverse lever component to the 
5th/reverse bracket.

(3) Install a new reverse lever component 

installation bolt.

Tightening torque

11.8—15.6 N·m 

{1.20—1.59 kgf·m, 8.7—11.5 ft·lbf}

Note

•

When install the check ball, keep the check 
ball from dropping into the mold groove of 
the hole.

22. Install the check ball, the shift check sleeve (5th/

reverse), the check spring (5th/reverse), and a 
new check plug (5th/reverse).

23. Install the magnet to the clutch housing.
24. Install a new differential oil seal to the transaxle 

case using the SSTs so that the seal is flush with 
the case surface.

25. Adjust the primary shaft end play. (See 

J–35 

PRIMARY SHAFT END PLAY ADJUSTMENT

.)

26. Install the primary shaft adjustment shim to the 

primary shaft.

27. Install the baffle plate and oil pass.
28. Install the transaxle case.

(1) Adjust the secondary shaft end play. (See 

J–

36 SECONDARY SHAFT END PLAY 
ADJUSTMENT

.)

(2) Install the secondary shaft rear bearing 

adjustment shim to the transaxle case.

(3) Install a new snap ring of the secondary shaft rear bearing to the transaxle case.
(4) Apply a light coat of silicone sealant to the 

contact surfaces of the transaxle case and the 
clutch housing.

Sealant

Three Bond product: TB1215

AME5112M024

AME5112M009

AME5112M104

AME5112M025

J–46

MANUAL TRANSAXLE 

(5) Place the transaxle case to the clutch 

housing.

(6) Stretch the snap ring at the bore plug hole 

while lifting the secondary shaft at the control 
component installation hole.

(7) Install the snap ring to the groove of the 

secondary shaft rear bearing.

(8) Install the A bolt and a new B bolt to the 

transaxle case as shown in the figure.

Tightening torque

A: 50.0—53.9 N·m 

{5.1—5.5 kgf·m, 36.9—39.8 ft·lbf}

B: 63.0—66.9 N·m 

{6.4—6.8 kgf·m, 46.5—49.3 ft·lbf}

29. Install a new bore plug using the SSTs.

AME5112M026

AME5112M100

AME5112M027

AME5112M028

MANUAL TRANSAXLE 

J–47

J

30. Install a new welt plug using the SSTs.

31. Install the shift check sleeve, the check balls, 

check springs, and a new check ball plugs as 
shown in the figure.

Tightening torque

12.7—17.0 N·m 

{1.30—1.73 kgf·m, 9.4—12.5 ft·lbf}

32. Install a new O ring to the control component.

33. Install the control component.

Tightening torque

6.30—8.30 N·m 

{0.64—0.85 kgf·m, 4.65—6.12 ft·lbf}

34. Install a new shift check bolt.

Tightening torque

22.5—25.5 N·m 

{2.29—2.60 kgf·m, 16.6—18.8 ft·lbf}

35. Install a new stopper bolt.

Tightening torque

26.5—30.4 N·m 

{2.70—3.10 kgf·m, 19.5—22.4 ft·lbf}

36. Apply a light coat of silicone sealant to the screw of the neutral switch, and install it to the transaxle case.

Sealant

Three Bond product: TB1215

Tightening torque

22.5—33.3 N·m {2.29—3.40 kgf·m, 16.6—24.6 ft·lbf}

37. Apply a light coat of silicone sealant to the screw of the reverse switch, and install it to the transaxle case.

Sealant

Three Bond product: TB1215

Tightening torque

22.5—33.3 N·m {2.29—3.40 kgf·m, 16.6—24.6 ft·lbf}

38. Install a new drain plug.

Tightening torque

30.0—39.0 N·m {3.06—3.98 kgf·m, 22.1—28.8 ft·lbf}

39. Install a new gasket to the filler cap, and Install it to the transaxle case.

Tightening torque

30.0—39.0 N·m {3.06—3.98 kgf·m, 22.1—28.8 ft·lbf}

End Of Sie

AME5112M029

AME5112M099

AME5112M098

 

 

 

 

 

 

 

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