Mazda Automatic Transaxle JA5AX-EL. Manual - part 4

 

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Mazda Automatic Transaxle JA5AX-EL. Manual - part 4

 

 

TD–2

TECHNICAL DATA 

AUTOMATIC TRANSAXLE

A6E931001030301

TECHNICAL DATA

Item

Transaxle type

JA5AX-EL

Oil pump

Outer rotor and oil pump 
clearance(mm {in})

Standard

0.02—0.04 {0.0008—0.0015}

Inner rotor and oil pump 
clearance(mm {in})

Standard

0.02—0.05 {0.0008—0.0019}

Outer and inner rotor 
clearance(mm {in})

Standard

0.02—0.15 {0.0008—0.0059}

Reverse clutch

Number of drive/driven plates

2/2

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

0.5—0.8 {0.020—0.031}

Retaining plate size(mm {in})

3.6 {0.142}, 3.8 {0.150}, 4.0 {0.157}, 4.2 {0.165}

Snap ring size(mm {in})

2.0 {0.079}

High clutch

Number of drive/driven plates

5/5

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

0.8—1.1 {0.031—0.043}

Retaining plate size(mm {in})

3.0 {0.118}, 3.2 {0.126}, 3.4 {0.134}, 3.6 {0.142}

Snap ring size(mm {in})

2.0 {0.079}

Low clutch

Number of drive/driven plates

6/6

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

1.1—1.3 {0.044—0.051}

Retaining plate size(mm {in})

3.8 {0.150}, 3.9 {0.154}, 4.0 {0.157}, 4.1 {0.161}, 4.2 {0.165}

4.3 {0.169}, 4.4 {0.173}, 4.5 {0.177}, 4.6 {0.181}

Snap ring size(mm {in})

1.6 {0.063}

Direct clutch

Number of drive/driven plates

3/5

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

1.8—2.2 {0.07—0.09}

Retaining plate size(mm {in})

4.0 {0.157}, 4.2 {0.165}, 4.4 {0.173}, 4.6 {0.181}, 4.8{0.189},

5.0 {0.197}

Snap ring size(mm {in})

2.0 {0.079}

Low and reverse 
brake

Number of drive/driven plates

6/5

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

0.8—1.1 {0.031—0.043}

Retaining plate size(mm {in})

2.2 {0.087}, 2.4 {0.094}, 2.6 {0.102}, 2.8 {0.110}, 3.0 {0.118}

Snap ring size(mm {in})

2.1 {0.083}, 2.2 {0.087}, 2.3 {0.091}

2-4 brake

Number of drive/driven plates

3/4

Drive plate thickness
(mm {in})

Minimum

1.7 {0.067}

Clutch clearance (mm {in})

0.6—0.9 {0.02—0.04}

Retaining plate size(mm {in})

3.0 {0.118}, 3.2 {0.126}, 3.4 {0.134}, 3.6 {0.142}, 3.8 {0.150},

4.0 {0.157}, 4.2 {0.165}

Snap ring size(mm {in})

2.0 {0.079}

Total end play(mm {in})

0.25—0.55 {0.01—0.02}

End play adjust race(mm {in})

1.4 {0.055}, 1.6 {0.063}, 1.8 {0.071}, 2.0 {0.079}, 2.2{0.087}

Output gear bearing preload (N·m {kgf·cm, in·lbf})

0.63—1.30 {6.4—13.3, 5.6—11.5}

Reduction gear bearing preload (N·m {kgf·cm, in·lbf})

0.60—1.75 {6.1—17.8, 5.3—15.5}

TECHNICAL DATA 

TD–3

TD

End Of Sie

Spring

Item

Outer 

diameter 

(mm {in})

Free length 

(mm {in})

No. of coils

Wire 

diameter 

(mm {in})

Wire thickness 

x wire width 

(mm {in})

2-4 brake accumulator

27.0 {1.06}

73.8 {2.91}

6.8

2.6 {0.10}

—

Direct clutch accumulator

Large

27.0 {1.06}

54.6 {2.15}

5.2

2.5 {0.10}

—

Small

20.0 {0.79}

54.5 {2.15}

7.5

1.9 {0.07}

—

Low clutch

108.8 {4.28}

24.4 {0.96}

9

—

1.1 x 6.0

{0.043 x 0.236}

High clutch and reverse clutch

73.0 {2.87}

27.0 {1.06}

14

—

1.1 x 5.5

{0.043 x 0.217}

2-4 brake (Spring and retainer component)

8.0 {0.31}

21.4 {0.84}

6.6

1.0 {0.039}

—

Low and reverse brake

178.9 {7.04}

20.3 {0.79}

4

—

1.3 x 5.2

{0.05 x 0.20}

Direct clutch

66.9 {2.63}

33.2 {1.30}

9

—

1.3 x 4.5

{0.05 x 0.17}

ST–2

SPECIAL TOOLS 

AUTOMATIC TRANSAXLE

A6E941001024301

1: Mazda SST number
2: Global SST number
Example

End Of Sie

SPECIAL TOOLS

1:49 UN30 3009
2:303-009

Crankshaft 
damper 
remover

1:49 JE01 032
2:307-209

Compressor

1:49 G019 027
2: –

Attachment A

1:49 G019 029
2: –

Nut

1:49 L019 001
2: –

Bolt

—

—

 

 

 

 

 

 

 

 

 

 

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