Mazda Automatic Transaxle JA5A-EL. Manual - part 34

 

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Mazda Automatic Transaxle JA5A-EL. Manual - part 34

 

 

AUTOMATIC TRANSAXLE 

K1–41

K1

REDUCTION GEAR BEARING PRELOAD

AME571419204A02

1. Set the reduction gear component on the two 

blocks as shown in the figure.

Note

• To measure accurately, place only the idle 

gear on the blocks and do not allow the 

reduction gear component rotation part to 

contact the blocks.

2. Holding the idle gear by hand, verify that the 

preload scale reading is within the specification.

• If not as specified, replace the reduction gear 

component.

Preload

0.6—1.75 N·m 

{6.1—17.8 kgf·cm, 5.3—15.5 in·lbf} 

End Of Sie

AUTOMATIC TRANSAXLE ASSEMBLY

AME571401030A03

Precaution

General notes

1. Select the adjustment shims, referring to Bearing Preload.

2. If the drive plates or 2-4 brake band are replaced with new ones, soak the new part in ATF for at least two 

hours before installation.

3. Before assembly, apply ATF to all seal rings, rotating parts, O-rings, and sliding parts.

4. All O-rings, seals, and gaskets must be replaced with the new ones included in the overhaul kit.

5. Use petroleum jelly, not grease, when assembling again.

6. When it is necessary to replace a bushing, replace the subcomponent that includes the bushing.

7. Assemble the housing within 10 minutes after applying sealant, and allow it to cure for at least 30 minutes after 

assembly before filling the transaxle with ATF.

Warning

•••• Although the stand has a self-locking brake system, there is a possibility that the brake may not 

hold when the transaxle is held in a lopsided position on the stand. This would cause the transaxle 

to turn suddenly, causing serious injury. Never keep the transaxle tilted to one side. Always hold 

the rotating handle firmly when turning the transaxle.

AMU0517A157

AMU0517A163

K1–42

AUTOMATIC TRANSAXLE 

Assembly

Bearing and race locations

AME5714A001

AUTOMATIC TRANSAXLE 

K1–43

K1

Diameter of bearing and race

AMU0517A151

No.

Inner diameter

(mm {in})

Outer diameter

(mm {in})

1

25.0 {0.98}

42.3 {1.67}

2

23.0 {0.91}

44.0 {1.73}

3

25.5 {1.00}

46.0 {1.81}

4

27.4 {1.08}

45.0 {1.77}

5

58.0 {2.28}

78.0 {3.07}

6

60.0 {2.36}

80.0 {3.15}

7

52.6 {2.07}

80.0 {3.15}

8

52.1 {2.05}

70.0 {2.76}

9

35.0 {1.38}

53.0 {2.09}

10

34.0 {1.34}

53.0 {2.09}

11

58.8 {2.32}

75.0 {2.95}

12

58.0 {2.28}

78.0 {3.07}

13

52.0 {2.05}

69.5 {2.74}

14

50.0 {1.97}

72.0 {2.83}

15

93.1 {3.67}

110.9 {4.37}

16

21.1 {0.83}

39.5 {1.56}

17

25.0 {0.98}

37.3 {1.47}

18

44.4 {1.75}

64.4 {2.54}

K1–44

AUTOMATIC TRANSAXLE 

Components

.

AMU0517A152

1

Parking component

2

Manual shaft

3

Low and reverse brake

4

2-4 brake

5

Low clutch

6

Internal gear

7

Rear planetary carrier

8

Front planetary carrier

9

Front sungear component and reverse clutch hub

10

High clutch hub

11

Reverse clutch and high clutch component

12

Return spring

13

End cover

14

Band servo

15

Parking mechanism

16

One-way clutch inner race

17

Direct clutch

18

Reduction sun gear

19

Reduction brake band

20

Reduction gear

21

Differential gear

22

Input shaft

23

Oil strainer

24

Oil pump

 

 

 

 

 

 

 

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