Mazda Protege 5. Manual - part 30

 

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Mazda Protege 5. Manual - part 30

 

 

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–86

22

INSPECT LEAKAGE FROM CHARCOAL 
CANISTER TO PURGE SOLENOID VALVE

Implement “01-03A ENGINE CONTROL 
SYSTEM OPERATION INSPECTION [ZM], 
Evaporative Leak System Inspection Using 
Vacuum Pump, Inspection from charcoal 
canister to purge solenoid valve”.
(See 01–03A–56 Inspection from charcoal 
canister to purge solenoid valve.)

Does voltage change under to specified 
readings and hold for a minimum of 2 
minutes
?

Yes Go to Step 27.

No

Go to next step.

23

INSPECT CATCH TANK

Remove catch tank and inspect for plugging, 
damages and pinhole using vacuum pump.

Is it okay?

Yes Go to next step.

No

Replace catch tank, then go to Step 27.

24

INSPECT PURGE SOLENOID VALVE 
OPERATION

Inspect purge solenoid valve
(See 01–16–12 PURGE SOLENOID VALVE 
INSPECTION.)

Is purge solenoid valve okay?

Yes Go to next step.

No

Replace purge solenoid valve, then go to Step 27.

25

INSPECT CHARCOAL CANISTER

Remove charcoal canister and inspect for 
plugging, damage and pinhole.

Is it okay?

Yes Go to next step.

No

Replace charcoal canister, then go to Step 27.

26

INSPECT CDCV OPERATION

Inspect CDCV.
(See 01–16–10 CANISTER DRAIN CUT 
VALVE (CDCV) INSPECTION.)

Is CDCV okay?

Yes Go to next step.

No

Replace CDCV, then go to next step.

27

DECIDE ON AFTER REPAIR PROCEDURE 
ACCORDING TO REPAIR SHOP CONDITION

Clear DTC from memory using WDS or 
equivalent.

Is repair shop possible to perform Drive Mode 
4?

Yes Go to next step.

No

Go to step 31.

28

VERIFY MONITORING CONDITION FOR 
EVAPORATIVE SYSTEM TEST OR DRIVE 
MODE 4

Turn ignition key to ON (Engine OFF).

Verify that following conditions are met.
— Barometric pressure: 72.2 kPa {542 mmHg, 

21.3 inHg} or higher

— Engine coolant temperature: –10.0—22.0 

°°°°

C {14.0—72.0 

°°°°

F} [at barometric pressure 

72.2 kPa {542 mmHg, 21.3 inHg}]

— Intake air temperature: 10—60 

°°°°

C {50—140 

°°°°

F}

— Fuel tank level: 15—85%

Is there any conditions that is out of 
specification?

Yes Take corrective action (e.g. cool down engine), then repeat 

this step.

Note

Readings need to be in the indicated ranges to 
perform Drive Mode.

No

Go to next step.

29

MONITOR EVAP SYSTEM BY DRIVE MODE 4

Run OBD-II Drive Mode 4.
(See 01–02A–13 Mode 4 (EVAP system repair 
verification drive mode).)

Stop vehicle and access ON BOARD SYSTEM 
READINESS TESTS to inspect Drive Mode 
completion status.

Has EVAPORATIVE PURGE SYSTEM been 
monitored?

Yes Go to next step.

No

Go back to Step 28.

STEP

INSPECTION

ACTION

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–87

01–02A

End Of Sie

DTC P0461 [ZM]

A3U010201086W25

Diagnostic procedure

End Of Sie

30

VERIFY EVAP SYSTEM REPAIRED

Access DIAGNOSTIC MONITORING TEST 
RESULTS.

Verify TEST ID 10:22:00 value.
(See 01–02A–10 Diagnostic Monitoring Test 
Results Access Procedure.)

Is it below maximum value?

Yes Go to Step 32.

No

Replace PCM, then go to Step 32.

31

INSPECT WHOLE EVAP CONTROL SYSTEM

Implement “01-03A ENGINE CONTROL 
SYSTEM OPERATION INSPECTION [ZM], 
Evaporative System Leak Inspection Using 
Vacuum Pump, Whole system inspection”.
(See 01–03A–56 Whole system inspection.)

Does voltage change under to specified 
readings and hold for minimum of 2 minutes?

Yes Go to Step 32.

No

Replace PCM, then go to Step 32.

32

VERIFY AFTER REPAIR PROCEDURE

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

DTC P0461

Fuel gauge sender unit circuit range/performance

DETECTION 

CONDITION

PCM monitors fuel gauge sender unit input voltage difference before and after PCM-calculated fuel 
consumption has reached 17.5 liters {18.5 US qt., 15.4 Imp qt.}. If fuel gauge sender unit operation 
reflects 5% less than PCM-calculated fuel consumption, PCM determines that fuel gauge sender unit 
range/performance is in error.

Diagnostic support note

This is a continuous monitor (CCM).

MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles.

PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA is available.

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

Fuel gauge sender unit malfunction or substandard performance

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

Check for related Service Bulletins availability.

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

If vehicle is not repaired, go to next step.

No

Go to next step.

3

INSPECT FUEL GAUGE SENDER UNIT

Turn ignition key to OFF.

Inspect fuel gauge sender unit.
(See 09–22–13 FUEL GAUGE SENDER UNIT 
INSPECTION.)

Is fuel gauge sender unit okay?

Yes Replace PCM, then go to next step.

No

Repair or replace fuel gauge sender unit, then go to next 
step.

4

VERIFY AFTER REPAIR PROCEDURE

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–88

DTC P0462 [ZM]

A3U010201086W26

Diagnostic procedure

DTC P0462

Fuel gauge sender unit circuit low input

DETECTION 

CONDITION

PCM monitors the voltage of fuel gauge sender unit. If PCM detects PCM terminal 63 voltage below 0.08 V 
for 5 seconds, PCM determines that fuel gauge sender unit circuit has a malfunction.

Diagnostic support note

This is a continuous monitor (CCM).

MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles.

PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA is available.

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

Fuel gauge sender unit malfunction

Short to ground circuit between fuel gauge sender unit terminal A and PCM terminal 63

Short circuit between fuel level signal circuit and fuel gauge sender unit ground circuit

PCM malfunction

Bent terminals of fuel gauge sender unit

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

Check for related Service Bulletins availability.

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

If vehicle is not repaired, go to next step.

No

Go to next step.

3

INSPECT TERMINAL FOR BENT

Turn ignition key to OFF.

Disconnect fuel gauge sender unit connector.

Check for bent terminal.

Is there malfunction?

Yes Repair suspected terminal, then go to Step 6.

No

Go to next step.

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–89

01–02A

End Of Sie

4

INSPECT FUEL LEVEL SIGNAL CIRCUIT FOR 
SHORT TO GROUND

Turn ignition key to OFF.

Disconnect PCM connector.

Check for continuity between fuel gauge 
sender unit terminal A (harness-side) and body 
GND.

Is there continuity?

Yes Repair or replace suspected harness, then go to Step 6.

No

Go to next step.

5

INSPECT FUEL GAUGE SENDER UNIT 
CIRCUITS FOR SHORTS

Check for continuity between fuel gauge 
sender unit terminals A and C (harness-side).

Is there continuity?

Yes Repair or replace suspected harness, then go to Step 6.

No

Go to next step.

6

VERIFY TROUBLESHOOTING OF DTC P0462 
COMPLETED

Make sure to reconnect all disconnected 
connectors.

Turn ignition key to ON (Engine OFF).

Clear DTC from memory using WDS or 
equivalent.

Start engine.

Is pending code of same DTC present?

Yes Replace PCM, then go to next step.

No

Go to next step.

7

VERIFY AFTER REPAIR PROCEDURE

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

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