Content .. 191 192 193 194 ..

Freelander 1. Manual - part 193

BRAKES

REPAIRS

70-21

13. Remove 3 bolts securing EGR cooler to

cylinder head and lifting bracket.

14. Move EGR cooler aside for access to vacuum

pump.

15. Remove vacuum pump and discard 'O' ring.

Refit

1. Clean vacuum pump and mating face.
2. Fit new seal to vacuum pump, fit vacuum pump

and tighten new bolts to 22 Nm (16 lbf.ft).

3. Position EGR cooler to mounting, fit bolts and

tighten to 25 Nm (18 lbf.ft).

4. Position pipe support bracket to engine lifting

bracket, fit and tighten bolts to 25 Nm (18 lbf.ft).

5. Fit vacuum hose and tighten clip.
6. Fit bolt securing turbocharger pipe to coolant

rail and tighten to 25 Nm (18 lbf.ft).

7. Fit underbelly panel.

EXTERIOR FITTINGS, REPAIRS,

Panel - underbelly.

8. Fit bolt securing turbocharger intercooler pipe

to support bracket and tighten to 10 Nm (7.5
lbf.ft).

9. Fit bolt securing fuel rails to support bracket

and tighten to 10 Nm (7.5 lbf.ft).

10. Align EGR pipe to cooler, fit clamp but do not

fully tighten until camshaft cover is refitted.

11. Fit EGR pipe clamp and tighten screw.
12. Fit camshaft cover.

ENGINE - Td4, REPAIRS, Gasket -

camshaft cover.

13. Connect battery earth lead.

Vacuum - enhancer - KV6

$% 70.50.20

Remove

1. Disconnect battery earth lead.
2. Remove engine accoustic cover.

ENGINE - K SERIES KV6, REPAIRS,

Cover - engine acoustic.

3. Release enhancer from support clips.
4. Disconnect multiplug from solenoid valve.
5. Release and disconnect servo pipe.
6. Release clip and disconnect from intake hose.
7. Release and remove enhancer assembly from

inlet manifold.

Refit

1. Fit enhancer to inlet manifold.
2. Connect to intake hose and secure with clip.
3. Connect servo hose.
4. Connect multiplug to solenoid valve.
5. Fit enhancer into clips.
6. Fit engine acoustic cover.

ENGINE - K SERIES KV6, REPAIRS,

Cover - engine acoustic.

7. Connect battery earth lead.

BRAKES

70-22

REPAIRS

Carrier assembly - caliper - front

$% 70.55.28

Remove

1. Raise front of vehicle.

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

2. Remove road wheel.

3. Remove 2 guide pins from caliper housing.
4. Release caliper housing from caliper carrier

and tie aside.

5. Remove 2 brake pads and retainers from

caliper carrier.

6. Remove 2 bolts securing caliper carrier and

remove carrier.

7. Remove guide pins and seals from carrier.

Refit

1. Clean guide pins and carrier mating faces.
2. Fit guide pins and seals to carrier.
3. Fit carrier, fit bolts and tighten to 100 Nm (74

lbf.ft).

4. Rotate disc by hand and scrape all scale and

rust from around edge of disc. Clean location
surfaces on caliper bracket.

5. Clean dust from brake parts using brake

cleaning fluid.

WARNING: Do not use an air line to blow
dust from brake assembly. Do not use
petroleum based fluid as damage will occur
to rubber components.

6. Clean mating faces of caliper and hub.
7. Fit pad retainers to caliper bracket.

BRAKES

REPAIRS

70-23

8. Fit brake pads to caliper carrier.

The leading edge of the pads have chamfers
on them, the chamfers are asymmetric. It is
imperative that the pads are correctly fitted.
Pad 'A' in illustration must be fitted to the
inboard side of the caliper. Pad 'B' must be
fitted to the outboard side of the caliper.

9. Position caliper housing to carrier, align flats on

guide pins with caliper housing.

10. Ensure flats on guide pins locate with lugs on

caliper housing. Fit bolts and tighten to 27 Nm
(20 lbf.ft).

11. Fit road wheel(s) and tighten nuts to 115 Nm

(85 lbf.ft).

12. Remove stands and lower vehicle.

Wheel cylinder - rear

$% 70.60.19

Remove

1. Raise rear of vehicle.

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.