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76 CHASSIS AND BODY 14 REPAIR Lock barrel and number plate light housing Disassemble NOTE: The lock barrel can only be removed from the door. 20. Remove the bolt securing the lock barrel mounting bracket to the housing and withdraw 21. Remove the ’O’ ring seal from inside the housing. 22. Remove the spring clip securing the barrel to the bracket and withdraw the barrel and stem 23. Remove the ’U’ clip securing the stem to the barrel and detach the seal from the inner face of 24. If the lock barrel and number plate light housing is being renewed, remove the number plate Reassemble 25. Fit the stem to the barrel and secure with the ’U’ clip. 26. Position a new seal on the inner face of the barrel, insert the stem and barrel into the 27. Place a new ’O’ ring seal on the inner face of the barrel aperture in the housing. 28. Insert the assembled bracket and barrel into its location in the housing, taking care not to disturb Refit 29. Fit the outer handle to the door and secure from the inside with the two nuts and washers. 30. Fit the lock barrel and number plate light housing by inserting the number plate light leads through 31. Connect the number plate light leads to the door harness. 32. Fit the logo to the aperture in the housing. stem and secure with secure with the ’E’ clip. 34. Fit the lock and assembled outer ’Y’ lever, secure the lock with the three screws, locate the 35. Fit the connecting rod from the outer handle lever to the outer ’Y’ lever. 36. Fit the childproof lock actuator and check that it is functioning. 37. Insert the remote button and rod to the location in the door. 38. Offer up the assembled inner ’Y’ lever and bracket, attach the barrel connecting rod to the 39. Locate the barrel stem in the insert on the bracket. 40. Secure the bracket with the four screws; fitting the door pull mounting bracket under the heads 41. Attach the remote button and the actuator connecting rods to the ’Y’ lever. 42. Fit the inner release handle and attach the connecting rod to the lock. 43. Refit the vapour protective sheet, door trim panel and door pull. |