Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 957

MANUAL TRANSMISSION

7B–63

E07RW030

7B–64 MANUAL TRANSMISSION

Special Tools

ILLUSTRATION

TOOL NO.

TOOL NAME

J–42794

Gear spline pieace

remover

J–42795

Center bearing remover

J–42988

Attachment

J–42796

Counter gear shaft

center bearing installer

J–42797

Clutch hub (No.2)

installer

J–42798

Clutch hub (No.1)

installer

ILLUSTRATION

TOOL NO.

TOOL NAME

J–42799

Installer

J–42800

Counter gear shaft front

bearing installer

J–42904

Top gear shaft front

bearing installer

J–42801

Front rerainer oil seal

installer

J–42802

Transfer adapter oil seal

installer

J–8092

Driver handle

MANUAL TRANSMISSION

7B–65

ILLUSTRATION

TOOL NO.

TOOL NAME

J–22912–01

Bearing separator

CLUTCH

7C–1

TROOPER

TRANSMISSION

CLUTCH

CONTENTS

Service Precaution

7C–1

. . . . . . . . . . . . . . . . . . . . . . 

General Description

7C–2

. . . . . . . . . . . . . . . . . . . . . 

Diagnosis

7C–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Assembly

7C–7

. . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Assembly and Associated Parts

7C–7

. . . 

Removal

7C–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7C–8

. . . . . . . . . . . . . . . . . . 

Installation

7C–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Control

7C–15

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Clutch Control Parts

7C–15

. . . . . . . . . . . . . . . . . . . 

Removal

7C–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7C–15

. . . . . . . . . . . . . . . . . . 

Installation

7C–16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adjustment

7C–16

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Master Cylinder

7C–19

. . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7C–19

. . . . . . . . . . . . . . . . . . 

Slave Cylinder

7C–20

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

7C–20

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7C–20

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7C–20

. . . . . . . . . . . . . . . . . . 

Reassembly

7C–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

7C–22

. . . . . . . . . . . . . 

Special Tools

7C–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM(SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFOMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS. 

CAUTION: Always use the correct fastner in the
proper location. When you reolace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that requir a
replacement after removal. ISUZU will also call out
the fasteners that requir thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fastners or fastner
joint interfaces. Generally,such coatings adversely
affect the fastner torque and the joint clamping force,
and may damage the fastner. When you install
fasteners, use the correct tightening sequence and
specifications. Following these instructions can
help you avoid damage to parts and systems.

SECTION