Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 656

4C–50

DRIVE SHAFT SYSTEM

Reassembly

401RW057

Legend

(1) Sleeve Yoke

(2) Seal
(3) Tube Assembly

1. Discard used seal and install new one.
2. Align the alignment marks and install tube assembly

to sleeve yoke.

4C–51

DRIVE SHAFT SYSTEM

Main Data and Specifications

General Specifications

Engine

6VE1(3.5 L)

Transmission

M/T

A/T

A/T with TOD

Construction

Hollow steel tube with yoke and spider type universal joints.

Outside diameter

68.9 mm (2.71 in)

68.9 mm (2.71 in)

68.9 mm (2.71 in)

Length

1093 mm (43.03 in)

1093 mm (43.03 in)

1075 mm (42.32 in)

Torque Specifications

E04RW006

TRANSFER CASE (STANDARD TYPE)

4D1–1

TROOPER

DRIVELINE/AXLE

TRANSFER CASE (STANDARD TYPE)

CONTENTS

Service Precaution

4D1–1

. . . . . . . . . . . . . . . . . . . . . . 

General Description

4D1–2

. . . . . . . . . . . . . . . . . . . . . 

Transfer Rear Oil Seal

4D1–4

. . . . . . . . . . . . . . . . . . . 

Removal

4D1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4D1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transfer Case Assembly

4D1–6

. . . . . . . . . . . . . . . . . 

Removal

4D1–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4D1–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transfer Rear Case Assembly

4D1–9

. . . . . . . . . . . . 

Removal

4D1–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4D1–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembly

4D1–13

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

4D1–14

. . . . . . . . . . . . . . . . . . 

Reassembly

4D1–14

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Detent, Shift Arm, and Interlock Pin
 (Transfer Case Assembly)

4D1–16

. . . . . . . . . . . . . . . 

Disassembled View

4D1–16

. . . . . . . . . . . . . . . . . . . . 

Disassembly

4D1–17

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

4D1–18

. . . . . . . . . . . . . . . . . . 

Reassembly

4D1–18

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Transfer Case Assembly

4D1–20

. . . . . . . . . . . . . . . . . 

Disassembled View

4D1–20

. . . . . . . . . . . . . . . . . . . . 

Disassembly

4D1–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

4D1–23

. . . . . . . . . . . . . . . . . . 

Reassembly

4D1–27

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

4D1–33

. . . . . . . . . . . . . 

Special Tools

4D1–36

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SECTION

4D1–2 TRANSFER CASE (STANDARD TYPE)

General Description

M/T model

A07RW019