Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1598

7B–28

MANUAL TRANSMISSION

20. Install a new packing and gear control box

assembly(10).
Install the harness clips and brackets and then tighten
four new gear control box bolts to the specified
torque.

Torque: 20 N·m (14 lb ft)

261RW043

21. Install the rear and front companion flange(9) (8).

Install the O-ring(9).
Use the flange holder J–8614–11 to tighten the flange
nuts(9) (8) to the transfer case.
Tighten new transfer flange nuts(9) (8) to the
specified torque.

Rear Companion Flange

Torque: 167 N·m (123 lb ft)

Front Companion Flange

Torque: 137 N·m (101 lb ft)

266RW001

22. Use the punch J–39209 to stake the rear companion

flange nut at two spots.
Punch: J–39209

D

Stake the front companion flange nut at one spot.

NOTE: Be sure to confirm that there is no crack at the
staked portion of the flange nut after staking.

266RS001

MANUAL TRANSMISSION

7B–29

266RS003

23. Install the O-ring (4) to the speedometer driven gear

bushing(3).
Install the driven gear to the speedometer driven gear
bushing(3).
Install the speedometer driven gear assembly(7) to
the transfer rear cover.

225RW008

24. Install the plate to the transfer rear cover.

Torque: 15 N·m (11 lb ft)

25. Install the speedometer sensor.

Torque: 27 N·m (20 lb ft)

26. Install top gear bearing snap ring(6) and counter front

bearing snap ring(5).
Use a pair of snap ring pliers to install the snap rings
to the mainshaft and countershaft.
The snap rings must be fully inserted into the bearing
snap ring groove.

27. Install a new packing and front cover (with oil seal) (4)

to the transmission case.

NOTE: Take care not to damage the oil seal.

Notes When Tightening the Bolt:

D

After cleaning the bolt hole, dry it thoroughly with air.

D

After cleaning the screw face of a removed bolt or new
one, dry it thoroughly.  Apply recommended liquid
gasket (LOCTITE 242) or its equivalent before
tightening it.
Tighten six new front cover bolts to the specified
torque.

Torque: 25 N·m (18 lb ft)

28. Install the fulcrum bridge(3) to the transmission case.

Tighten three fulcrum bridge bolts to the specified
torque.

Torque: 38 N·m (28 lb ft)

220RS009

7B–30

MANUAL TRANSMISSION

29. Apply grease to the pin hole inner circumferences and

thrust surfaces.
Attach the shift fork(2) to the fulcrum bridge(3) by
inserting the shift fork pin from the bottom side of the
fulcrum bridge.
Install the washer and snap pin.

201RS018

30. Apply grease to the areas shown in the figure.

201RW017

Install the release bearing(1) to the shift fork(2) in the
proper direction.

NOTE: Ensure release bearing is properly positioned
during installation, as shown in the figure.

201RS019

MANUAL TRANSMISSION

7B–31

Intermediate Plate with Gear Assembly, Detent, Shift Arm, 

and Interlock Pin

Disassembled View

220RS010

Legend

(1) Detent Spring Plate and Gasket
(2) Detent Spring
(3) Detent Ball
(4) Spring
(5) Rev–5th Shift Rod
(6) Rev–5th Shift Arm and Reverse Inhibitor

(7) 1st–2nd Shift Rod
(8) 3rd–4th Shift Rod
(9) 3rd–4th Shift Arm

(10) 1st–2nd Shift Arm

(11) Interlock Pin

(12) Intermediate Plate and Gear Assembly