Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1596

7B–20

MANUAL TRANSMISSION

13. Apply grease to the areas as shown in the figure.

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D

Install the release bearing(1) to the shift fork(2) in
the proper direction.

NOTE: Ensure release bearing is properly positioned
during installation, as shown in the figure.

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MANUAL TRANSMISSION

7B–21

Transmission Case and Transfer Case

Major Component (4X4)

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Legend

(1) Clutch Release Bearing
(2) Shift Fork
(3) Fulcrum Bridge
(4) Front Cover (with Oil Seal)
(5) Counter Front Bearing Snap Ring
(6) Top Gear Bearing Snap Ring
(7) Speedometer Sensor and Speedometer Driven

Gear

(8) Front Companion Flange
(9) Rear Companion Flange

(10) Gear Control Box Assembly

(11) 2WD–4WD Actuator Assembly

(12) Transfer Rear Case Assembly
(13) Detent, Shift Arm, and Interlock Pin
(14) Bearing Snap Ring

(15) Ball Bearing
(16) Lock Nut
(17) High-Low Clutch Hub and Sleeve
(18) Transfer Input Gear
(19) Needle Bearing
(20) Bearing Collar
(21) Ball
(22) Plate
(23) Bearing Snap Ring
(24) Front Output Gear Assembly
(25) Bearing Snap Ring
(26) Counter Gear Assembly
(27) 1–2 and 3–4 Indicator Switch, Pin, and Ball
(28) Transfer Case Assembly
(29) Intermediate Plate with Gear Assembly
(30) Transmission Case

7B–22

MANUAL TRANSMISSION

Disassembly

1. Clean the exterior of the unit with solvent.
2. Remove the drain plug from the transmission case

and transfer case and drain the lubricant.

3. Remove the clutch release bearing(1) from the

transmission case.

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4. Remove the snap pin.

Remove the shift fork pin and shift fork(2) from the
fulcrum bridge(3).

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5. Remove the fulcrum bridge bolts.

D

Remove the fulcrum bridge(3) from the
transmission case.

Remove the front cover(4) and gasket from the
transmission case.

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6. Remove counter front bearing snap ring(5) and top

gear bearing snap ring(6).
Use a pair of snap ring pliers to remove the snap ring.

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MANUAL TRANSMISSION

7B–23

7. Remove the speedometer sensor(7).

Remove the plate(7).
Remove the driven gear bushing and driven gear(7).

NOTE: Apply a reference mark to the driven gear bushing
before removal.

8. Remove front companion flange(8) and rear

companion flange(9) using the flange holder
J–8614–11 to remove the end nut.

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9. Disconnect breather hose from transmission and

remove gear control box assembly(10).

10. Remove 2WD–4WD actuator assembly(11) by

performing the following steps:
1. Disconnect the actuator breather hose from

2WD–4WD actuator assembly(11).

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2. Remove the 2WD–4WD actuator assembly bolts.

3. Pull the 2WD–4WD actuator assembly with

2WD–4WD shift rod.

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Legend

(1) Shift Rod: 2WD–4WD (Position: 2WD)
(2) 2WD–4WD Actuator Assembly
(3) Pull
(4) Rear Case Assembly
(5) Position: 4WD
(6) Position: 2WD

4. Offset the actuator assembly.

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