Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 148

4D2–6

TRANSFER CASE (TOD)

Transfer Rear Oil Seal

261R200002

Legend

(1) Transfer Rear Oil Seal

(2) End Nut, Washer, Oil Seal and Rear

Companion Flange

(3) Rear Propeller Shaft Assembly

Removal

1. Disconnect the rear propeller shaft assembly from the

transfer case.

2. Using the flange holder J–8614–11, remove the end

nut.

3. Using the universal puller, remove the companion

flange, washer and oil seal.

4. Remove the transfer rear oil seal from the transfer

case.

Installation

1. Apply oil to the circumference of the transfer rear oil

seal.Fill the oil seal lip with grease (Besco L2 or its
equivalent).

2. Using the oil seal installer J–42804, install the transfer

rear oil seal to the transfer case.

261RY00017

4D2–7

TRANSFER CASE (TOD)

NOTE: When installing the oil seal, pay attention to the
direction.

261RW006

Legend

(1) Inside
(2) Outside

3. Install the companion flange.
4. Install the oil seal and washer, and using the flange

holder J–8614–11, install the new end nut to the
specified torque.

Torque: 167 N·m (123 lb ft)

5. Securely stake the end nut at one spot.

NOTE: Be sure to confirm that there is no clack at the
staked portion of the end nut after staking.

266RY00003

266R200004

6. Connect the rear propeller shaft assembly to the

transfer case.

Torque: 63 N·m (46 lb ft)

4D2–8

TRANSFER CASE (TOD)

TOD Control Unit

826R200006

Legend

(1) Bracket
(2) TOD Control Unit

Removal

1. Disconnect the battery ground cable.
2. Disconnect the harness connector from the TOD

control unit.

3. Remove the bracket retaining nuts (3 pieces) and the

bracket with TOD control unit.

4. Remove the TOD control unit from the bracket.

Installation

1. Install the TOD control unit to the bracket.
2. Install the bracket with TOD control unit to the

chassis.

3. Connect the harness connector to the TOD control

unit.

4. Connect the battery ground cable.

4D2–9

TRANSFER CASE (TOD)

Unit Repair

Disassembly and Reassembly of Major Components

266R200002

Legend

(1) Front Companion Flange, Oil Seal, Washer,

and End Nut

(2) 4H and 4L Switch
(3) Harness Assembly
(4) Harness Bracket
(5) Shift Motor Assembly
(6) Rear Companion Flange, Oil Seal, Washer and

End Nut

(7) Speedometer Sensor and Driven Gear
(8) Plate and Bracket
(9) Connector Bracket

(10) Breather Hose

(11) Transfer Case Assembly

(12) Transfer Cover Assembly