Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1382

6D3–4

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

Diagnosis

Condition

Possible cause

Correction

Starter does not run

Charging failure

Repair charging system

Battery Failure

Replace Battery

Terminal connection failure

Repair or replace terminal connector
and/or wiring harness

Starter switch failure

Repair or replace starter switch

Starter relay failure

Replace

Starter failure

Repair or replace starter

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

6D3–5

Starter

Removal

1. Battery ground cable.

2. Disconnect Heated O

2

 Sensor connector (1).

3. Remove exhaust front left pipe(2).

150R100011

4. Disconnect starter wiring connector from terminals

“30” (1) and “50” (2).

5. Remove starter assembly mounting bolts on inside

and outside(3).

6. Remove starter assembly (4) toward the bottom of

engine.

065RY00050

E nd OFCa llou t

Installation

1. Install starter assembly(4).

2. Install mounting bolts and tighten bolts to specified

torque(3).

Torque: 40 N·m (30 lb ft)

3. Reconnect the connectors to terminals “50” (2)

tighten terminals “30” (1) to specified torque.

Torque: 9 N·m (78 lb in)

065RY00050

EndOFCallout

4. Install exhaust front left pipe (2) and tighten bolts

and nuts to specified torque.

Stud Nuts

Torque: 67 N·m (49 lb ft)

Bolts

Torque: 43 N·m (32 lb ft)

Legend

(1) Terminal “30”
(2) Terminal “50”
(3) Fixing Bolts
(4) Starter Assembly

Legend

(1) Terminal “30”
(2) Terminal “50”
(3) Fixing Bolts
(4) Starter Assembly

6D3–6

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

5. Connect two Heated O

2

 Sensor connector (1).

150R100011

6. Reconnect the battery ground cable.

STARTING AND CHARGING SYSTEM (6VD1 3.2L)

6D3–7

Disassembled View

065R100012

EndOFCallout

Legend

(1) Lead Wire
(2) Through Bolt
(3) Yoke Assembly
(4) Yoke Cover
(5) Brush and Brush Holder
(6) Armature

(7) Housing
(8) Over Running Clutch
(9) Return Spring

(10) Steel Ball

(11) Idle Pinion

(12) Retainer
(13) Magnetic Switch