Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1376

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1376

 

 

ENGINE FUEL (6VD1 3.2L)

6C–3

When working on the fuel system, there are several
things to keep in mind:

• Any time the fuel system is being worked on,

disconnect the battery ground cable except for those
tests where battery voltage is required.

• Always keep a dry chemical (Class B) fire

extinguisher near the work area.

• Replace all pipes with the same pipe and fittings that

were removed.

• Clean and inspect “O” rings. Replace if required.

• Always relieve the line pressure before servicing any

fuel system components.

• Do not attempt repairs on the fuel system until you

have read the instructions and checked the pictures
relating to that repair.

• Adhere to all Notices and Cautions.
All gasoline engines are designed to use only unleaded
gasoline. Unleaded gasoline must be used for proper
emission control system operation.
Its use will also minimize spark plug fouling and extend
engine oil life. Using leaded gasoline can damage the
emission control system and could result in loss of
emission warranty coverage.
All cars are equipped with an Evaporative Emission
Control System. The purpose of the system is to
minimize the escape of fuel vapors to the atmosphere.

Fuel Metering

The Powertrain Control Module (PCM) is in complete
control of this fuel delivery system during normal driving
conditions.
The intake manifold function, like that of a diesel, is
used only to let air into the engine. The fuel is injected
by separate injectors that are mounted over the intake
manifold.
The Manifold Absolute Pressure (MAP) sensor
measures the changes in the intake manifold pressure
which result from engine load and speed changes,
which the MAP sensor converts to a voltage output.
This sensor generates the voltage to change
corresponding to the flow of the air drawn into the
engine.
The changing voltage is transformed into an electric
signal and provided to the PCM.
With receipt of the signals sent from the MAP sensor,
Intake Air Temperature sensor and others, the PCM
determines an appropriate fuel injection pulse width
feeding such information to the fuel injector valves to
affect an appropriate air/fuel ratio.
The Multiport Fuel Injection system utilizes an injection
system where the injectors turn on at every crankshaft
revolution. The PCM controls the injector on time so that
the correct amount of fuel is metered depending on
driving conditions.
Two interchangeable “O” rings are used on the injector
that must be replaced when the injectors are removed.
The fuel rail is attached to the top of the intake manifold
and supplies fuel to all the injectors.
Fuel is recirculated through the rail continually while the
engine is running. This removes air and vapors from the
fuel as well as keeping the fuel cool during hot weather
operation.
The fuel pressure control valve that is mounted on the
fuel rail maintains a pressure differential across the
injectors under all operating conditions. It is
accomplished by controlling the amount of fuel that is
recirculated back to the fuel tank based on engine
demand.
See Section “Driveability and Emission” for more
information and diagnosis.

6C–4

ENGINE FUEL (6VD1 3.2L)

Fuel Filter

Removal

CAUTION:  When repair to the fuel system has been
completed, start engine   and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission”.

1. Disconnect battery ground cable.

2. Remove Fuel filler cap(1).

140R100023

EndOFCallout

3. Disconnect fuel hoses(1) from fuel filter on both

engine side and fuel tank side.

4. Fuel filter fixing bolt(2).

• Remove the fuel filter fixing bolt(2) on fuel filter

holder.

5. Remove fuel filter(3).

041RW003

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Inspection

1. Replace the fuel filter if the fuel leaks from fuel filter

body or if the fuel filter body itself is damaged.

2. Replace the filter if it is clogged with dirt or

sediment.

3. Check clogged drain port of the receive rubber by

the foreign material, repair or clear if found clog it.

Legend

(1) Fuel Filler Cap
(2) Receive Rubber Drain

Legend

(1) Fuel Hose
(2) Fuel Filter Fixing Bolt
(3) Fuel Filter

ENGINE FUEL (6VD1 3.2L)

6C–5

Installation

1. Install the fuel filter in the proper direction.

2. Install fuel filter holder fixing bolt.

3. Connect fuel hoses on engine side(1) and fuel tank

side(2).

041RW001

4. Install fuel filler cap

5. Connect the battery ground cable.

Inspection

After installation, start engine and check for fuel
leakage.

In–Tank Fuel Filter

The filter is located on the lower end of fuel pickup tube
in the fuel tank. The fuel filter prevents dirt and water the
fuel system not unless the filter is submerged in water.
The fuel filter is maintenance free, that requires no
maintenance. Excess water and sediment in the tank
restricts fuel supply to the engine, resulting in engine
stall. If this happens, the fuel tank would need to be
cleaned thoroughly.

Fuel Pump Flow Test

If reduction of fuel supply is suspected, perform the
following checks.

1. Make sure that there is fuel in the tank.

2. With the engine running, check the fuel feed pipe

and hose from fuel tank to injector for evidence of
leakage. Retighten, if pipe or hose connection is
loose. Also, inspect bent or kink fuel pipes and
hoses.

3. Insert the hose from fuel feed pipe into a clean

container, and check for fuel pump flow rate.

4. Connect the pump relay terminals with a jumper

wire(1) as shown and start the fuel pump to
measure delivery.

140R100013

CAUTION:  Never generate sparks when connecting
a jumper wire.

If the measure value is out of standard, conduct the
pressure test.

Pressure test

For the pressure test to the fuel system, see Section 6E
“Fuel Control System”.

Delivery Times

Delivery

15 seconds

0.38 liters minimum

6C–6

ENGINE FUEL (6VD1 3.2L)

Fuel Pump

Fuel Pump and Associated Parts

140R200008

EndOFCallout

Removal

CAUTION:  When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section“Driveability and Emission”.

1. Remove fuel tank assembly(8). Refer to “Fuel Tank

Removal” in this section.

2. Remove Fuel Tube/Quick Connector (2).

NOTE:  Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.

3. Remove the retainer (7) with tool J–39765 and

remove the fuel pump and sender (FPS) assembly
(4).

140R100035

Legend

(1) Fuel Feed Port
(2) Fuel Tube/Quick Connector
(3) Fuel Return Port
(4) Fuel Pump and Sender (FPS) Assembly

(5) Connector; Fuel Feed Pump
(6) Connector; Fuel Tank Pressure Sensor
(7) Retainer (Fuel Pump Lock)
(8) Fuel Tank Assembly
(9) Seal; Fuel Pump

 

 

 

 

 

 

 

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