Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1160

TRANSFER CASE

4D–9

2. Install transfer case (10) to the transmission.

Tighten transfer bolts as shown in the figure.

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3. Remove the transmission jack from transmission

side.

4. Connect harness connectors and clip.

Connector: transfer switch, 2WD–4WD actuator,
speed sensor.

5. Install rear propeller shaft (8) and front propeller

shaft (9).

Torque: 63 N·m (46 lb ft)

6. Install transfer protector (6) and fairing plate (7).

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4D–10

TRANSFER CASE

7. Fill transfer case fluid.

8. Lower the vehicle.

Install grommet assembly and transfer control lever
(5).

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9. Install center console (4), rear console (3) and lower

cluster assembly (2).

10. Install transfer control lever knob (1).

TRANSFER CASE

4D–11

Transfer Rear Case Assembly (A/T)

Transfer Rear Case Assembly (A/T) and Associated Parts

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EndOFCallout

Removal

1. Remove the speedometer sensor (1).

2. Remove the plate (1).

3. Remove the speedometer driven gear bushing and

driven gear (1).

NOTE:  Apply a reference mark to the driven gear
bushing before removal.

Legend

(1) Speedometer Sensor, Speedometer Driven 

Gear and Plate

(2) Front Companion Flange
(3) Rear Companion Flange

(4) Control Box Assembly
(5) 2WD–4WD Actuator Heat Protector
(6) 2WD–4WD Actuator Assembly
(7) Transfer Rear Cover Assembly
(8) Transfer Case Assembly

4D–12

TRANSFER CASE

4. Remove front companion flange (2) and rear

companion flange (3), using the flange companion
holder J–8614–11 to remove the end nut..

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5. Remove the front and rear companion flange.

NOTE:  Use the universal puller to remove the rear
companion flange.

6. Disconnect the actuator breather hose and transfer

breather hose from control box (4).

7. Remove control box assembly (4).

8. Disconnect the actuator breather hose and 2WD–

4WD actuator heat protector (5) from the 2WD–
4WD actuator assembly (6).

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9. Remove the 2WD–4WD actuator assembly bolts.

10. Pull the 2WD–4WD actuator assembly (6) with

2WD–4WD shift rod.

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EndOFCallout

Legend

(6) 2WD–4WD Actuator Assembly
(7) Rear Cover Assembly
(9) Shift Rod: 2WD–4WD (Position: 2WD)

(10) Pull

(11) Position: 4WD

(12) Mode: 2WD