Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1159

TRANSFER CASE

4D–5

4. Install the rear companion flange (2) and O–ring (2).

5. Use the companion flange holder J–8614–11 to

install a new end nut (2) and tighten to the specified
torque.

Torque: 167 N·m (123 lb ft)

6. Use the punch J–39209 to stake the end nut at two

spots.

NOTE:  Be sure to confirm that there is no crack at the
staked portion of the end nut (2) after staking.

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7. Connect the rear propeller shaft to the transfer case

and tighten to the specified torque.

Torque: 63 N·m 46 (lb ft)

4D–6

TRANSFER CASE

Transfer Case Assembly (A/T)

Transfer Case Assembly (A/T) and Associated Parts

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Removal

NOTE:  Before removing transmission and transfer
assembly from vehicle, change the transfer mode to
2WD using the 4WD push button switch on dash panel.

1. Disconnect battery ground cable.

2. Remove transfer control lever knob (1).

Legend

(1) Transfer Control Lever Knob
(2) Lower Cluster Assembly
(3) Rear Console
(4) Center Console
(5) Grommet Assembly and Transfer Control Lever

(6) Transfer Protector
(7) Fairing Plate
(8) Rear Propeller Shaft
(9) Front Propeller Shaft

(10) Transfer Case Assembly

TRANSFER CASE

4D–7

3. Remove lower cluster assembly (2).

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4. Remove rear console (3).

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5. Remove center console (4).

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6. Remove grommet assembly and transfer control

lever (5).

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4D–8

TRANSFER CASE

7. Raise and support vehicle with suitable stands.

Drain transfer case fluid.

8. Remove transfer protector (6) and fairing plate (7).

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9. Remove rear propeller shaft (8) and front propeller

shaft (9).

NOTE:  Apply alignment marks on the flange at both
front and rear sides.

10. Disconnect harness connectors and clip.

Connector: transfer switch, 2WD–4WD actuator,
speed sensor.

11. Support transmission case with a transmission jack.

12. Remove the top position bolt from transfer control

lever hole and others under the floor.
Remove transfer case (10) from the vehicle.

Installation

1. Apply a thin coat of molybdenum disulfide grease to

the input shaft spline as shown in the figure.

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