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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1069

0B–10

MAINTENANCE AND LUBRICATION

Oil Viscosity Chart for Front Axle

B00RW003

Oil Viscosty Chart for Rear Axle

B00RW004

MAINTENANCE AND LUBRICATION

0B–11

Recommended Liquid Gasket

* RTV: Room Temperature Vulcanizer

NOTE:

1. It is very important that the liquid gaskets listed

above or their exact equivalent be used on the
vehicle.

2. Be careful to use the specified amount of liquid

gasket.
Follow the manufacturer's instructions at all times.

3. Be absolutely sure to remove all lubricants and

moisture from the connecting surfaces before
applying the liquid gasket.
The connecting surfaces must be perfectly dry.

4. Do not apply LOCTITE 17430, LOCTITE 515 and

LOCTITE 518 between two metal surfaces having a
clearance of greater than 0.25 mm (0.01 in). Poor
adhesion will result.

Recommended Thread Locking
Agents

Application Steps

1. Completely remove all lubricant and moisture from

the bolts and the female-threaded surfaces of the
parts to be joined.
The surfaces must be perfectly dry.

2. Apply LOCTITE to the bolts.

F00RW014

3. Tighten the bolts to the specified torque.

After tightening, be sure to keep the bolts free from
vibration and torque for at least an hour until
LOCTITE hardens.

NOTE: When the application procedures are specified
in this manual, follow them.

Type

Brand Name

Manufacturer

Remarks

RTV*
Silicon Base

Three Bond 1207B
Three Bond 1207C
Three Bond 1215
Three Bond 1280
Three Bond 1281

Three Bond
Three Bond
Three Bond
Three Bond
Three Bond

For Engine Repairs

For Axle Case
Repairs T/M
Repairs T/M

Water Base

Three Bond 1141E

Three Bond

For Engine Repairs

Solvent

Three Bond 1104
Belco Bond 4
Belco Bond 401
Belco Bond 402

Three Bond
Isuzu
Isuzu
Isuzu

For Engine Repairs

Anaerobic

LOCTITE 515
LOCTITE 518
LOCTITE 17430

Loctite
Loctite
Loctite

All

LOCTITE Type

LOCTITE Color

LOCTITE 242

Blue

LOCTITE 262

Red

LOCTITE 271

Red

0B–12

MAINTENANCE AND LUBRICATION

Maintenance Service Data

Service Data and Specifications

* Unless otherwise specified on tire information label on the vehicle.

Approximate Capacities

*Crankcase capacities shown are approximate refill capacities. After refill, recheck oil level.

ENGINE

Valve clearance (cold): only V6-3.2L ENG

Intake 0.28

±0.05 mm (0.011±0.002 in)

Exhaust 0.3

±0.05 mm (0.012±0.002 in)

Spark plug type

K16PR-P11/PK16PR11/RC10PYP4

Spark plug gap

1.05 mm (0.04 in)

CLUTCH

Clutch pedal free play

5–15 mm (0.20–0.59 in)

BRAKE

Brake pedal free play

6–10 mm (0.24–0.39 in)

Parking brake travel

6–7 notches

WHEEL ALIGNMENT

Toe-in (Front)

0 to +2 mm (0 to +0.08 in)

Toe-in (Rear)

±5 mm (0±0.2 in)

Camber (Front)

°±30'

Camber (Rear)

°±1°

Caster (Front)

°30'±1.00'

Toe–Axis (Rear)

±1°

PROPELLER SHAFT

Flange torque

63 N·m (46 lbft)

WHEEL AND TIRES

Size

P225/75R16

P245/70R16

P245/60R18

Wheel nut torque

118 N·m (87 lb ft)

Tire inflation pressure (Front)

200 kPa
(29 psi)

180 kPa (26 psi)

* Tire inflation pressure (Rear)

200 kPa
(29 psi)

180 kPa (26 psi)

Items

Metric Measure

U.S. Measure

Fuel tank

74 L

19.5 Gal.

* Crankcase (V6-3.2L ENGINE)

Oil Change with Filter

4.7 L

5.0 Qt

Oil Change without Filter

4.0 L

4.2 Qt

* Crankcase (L4-2.2L ENGINE)

Oil Change with Filter

4.5 L

4.8 Qt

Oil Change without Filter

4.2 L

4.4 Qt

Coolant

M/T (V6-3.2L ENG)

11.0 L

11.6 Qt

M/T (L4-2.2L ENG)

6.9 L

7.3 Qt

A/T

11.1 L

11.7 Qt

Transmission

Manual

2.95 L

3.1 Qt

Automatic

8.6 L

9.1 Qt

Transfer

1.45 L

1.5 Qt

Axle

Rear

1.77 L

1.87 Qt

Front

V6-3.2L ENG

1.25 L

1.33 Qt

L4-2.2L ENG

1.05 L

1.10 Qt

Shift on the fly system

0.12 L

0.13 Qt

Power steering

1.0 L

1.1 Qt

Air conditioning (R-134a)

0.79 L

1.54 lb

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

1A–1

RODEO

HEATING, VENTILATION AND AIR

CONDITIONING (HVAC)

HVAC SYSTEMS

CONTENTS

Service Precaution

1A–2

. . . . . . . . . . . . . . . . . . . . . .

Heating and Ventilation System

1A–2

. . . . . . . . . . .

General Description

1A–2

. . . . . . . . . . . . . . . . . . . . .

Wiring Diagram

1A–6

. . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis

1A–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Individual Inspection

1A–11

. . . . . . . . . . . . . . . . . . . . .

Heater Unit

1A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Unit and Associated Parts

1A–13

. . . . . . . .

Removal

1A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Core and / or Mode Door

1A–14

. . . . . . . . . .

Disassembled View

1A–14

. . . . . . . . . . . . . . . . . . . .

Removal

1A–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection

1A–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Mode Control Link Unit

1A–16

. . . . . . . . . . . .

Disassembled View

1A–16

. . . . . . . . . . . . . . . . . . . .

Removal

1A–16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Temperature Control Link Unit

1A–17

. . . . . .

Disassembled View

1A–17

. . . . . . . . . . . . . . . . . . . .

Removal

1A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blower Assembly

1A–18

. . . . . . . . . . . . . . . . . . . . . . . .

Blower Assembly and Associated Parts

1A–18

. .

Removal

1A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blower Link Unit and / or Mode door

1A–19

. . . . . . .

Disassembled View

1A–19

. . . . . . . . . . . . . . . . . . . .

Removal

1A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blower Motor

1A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Blower Motor and Associated Parts

1A–21

. . . . . .

Removal

1A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Heater Duct, Defroster Nozzle and
Ventilation Duct

1A–22

. . . . . . . . . . . . . . . . . . . . . . . . .

Rear Heater Duct, Defroster Nozzle,
Ventilation Duct and Associated Parts

1A–22

. . .

Removal

1A–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Lever Assembly and / or Control
Cable

1A–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Lever Assembly, Control Cable and
Associated Parts

1A–23

. . . . . . . . . . . . . . . . . . . . . .

Removal

1A–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–25

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Panel Illumination Bulb

1A–26

. . . . . . . . . . . .

Control Panel Illumination Bulb and
Associated Parts

1A–26

. . . . . . . . . . . . . . . . . . . . . .

Removal

1A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resistor

1A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resistor and Associated Parts

1A–26

. . . . . . . . . .

Removal

1A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Conditioning System

1A–27

. . . . . . . . . . . . . . . . . .

General Description

1A–27

. . . . . . . . . . . . . . . . . . . . .

Diagnosis

1A–37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Source Select Lever Diagnosis

1A–47

. . . . . . . . .

Air Conditioning System

1A–50

. . . . . . . . . . . . . . . . . .

Individual Inspection

1A–50

. . . . . . . . . . . . . . . . . . . . .

General Repair Procedure

1A–51

. . . . . . . . . . . . . .

Leak Check

1A–53

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Assembly

1A–58

. . . . . . . . . . . . . . . . . . .

Compressor Assembly and Associated
Parts (6VD1)

1A–58

. . . . . . . . . . . . . . . . . . . . . . . . .

Removal

1A–58

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–59

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

New Compressor Installation

1A–59

. . . . . . . . . . . .

Compressor Assembly

1A–60

. . . . . . . . . . . . . . . . . . .

Compressor Assembly and Associated
Parts (X22SE)

1A–60

. . . . . . . . . . . . . . . . . . . . . . . .

Removal

1A–60

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–61

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

New Compressor Installation

1A–61

. . . . . . . . . . . .

Condenser Assembly

1A–62

. . . . . . . . . . . . . . . . . . . .

Condenser Assembly and Associated Parts

1A–62

Removal

1A–62

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–62

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Condenser Fan Motor

1A–63

. . . . . . . . . . . . . . . . . . . .

Condenser Fan Motor and Associated Parts

1A–63

Removal

1A–63

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

1A–63

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION

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