Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1068

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1068

 

 

0B–6

MAINTENANCE AND LUBRICATION

Windshield washer fluid level 
Check washer fluid level in the reservoir and add if
necessary.
Power steering system reservoir level
Check and keep at the proper level.
Brake master cylinder reservoir level
Check fluid. Keep fluid at proper level. A low fluid level
can indicate  worn disc brake pads which may need to
be serviced.
Hydraulic clutch system
Check fluid level in the reservoir. Add fluid as required.
Battery fluid level
Check fluid level in the battery.

Fluid Leak Check

Check for fuel, water, oil or other fluid leaks by looking
at the surface  beneath the vehicle after it has been
parked for a while. Water dripping from  the air
conditioning system after use is normal. If you notice
gasoline fumes  or fluid at any time, locate the source
and correct it at once.

Engine Oil and Oil Filter Replacement

Always use API SE, SF, SG, SH or ILSAC GF-1, GF-2
quality oils of the proper viscosity.
When choosing an oil, consider the range of
temperatures the car will  be operated in before the next
oil change. Then, select the recommended oil  viscosity
from the chart.
Always change the oil and the oil filter as soon as
possible after driving in a dust storm.

Engine Cooling System Inspection

Inspect the coolant/anti-freeze. If the coolant is dirty or
rusty, drain,  flush and refill with new coolant. Keep
coolant at the proper mixture for  proper freeze
protection, corrosion inhibitor level and best engine
operating  temperature. Inspect hoses and replace if
cracked, swollen or deteriorated.  Tighten the hose
clamps if equipped with screw-type clamps. Clean
outside  of radiator and air conditioning condenser.
Wash filler cap and  neck. To help ensure proper
operation, a pressure test of both the cooling  system
and the cap is also recommended.

Exhaust System Inspection

Visually inspect the exhaust pipes, muffler, heat shields
and hangers for cracks, deterioration, or damage.
Be alert to any changes in the sound of the exhaust
system or any smell  of fumes. These are signs the
system may be leaking or overheating. Repair  the
system at once, if these conditions exist. (See also
“Engine Exhaust  Gas Safety” and “Three Way Catalytic
Converter” in the Owner's manual.)

Fuel Cap, Fuel Lines, and Fuel Tank
Inspection

Inspect the fuel tank, the fuel cap and the fuel lines
every 60,000  miles (96,000 km) for damage which
could cause leakage.
Inspect the fuel cap and the gasket for correct sealing
and physical  damage. Replace any damaged parts.

Drive Belt Inspection

Check the serpentine belt driving for cracks, fraying,
wear, and correct tension  every 30,000 miles (48,000
km). Replace as necessary.

Wheel Alignment, Balance and Tires
Operation

Uneven or abnormal tire wear, or a pull right or left on a
straight  and level road may show the need for a wheel
alignment. A vibration of the  steering wheel or seat at
normal highway speeds means a wheel balancing is
needed. Check tire pressure when the tires are “cold”
(include the spare).
Maintain pressure as shown in the tire placard, which is
located on the driver's door lock pillar.

Steering System Operation

Be alert for any changes in steering action. An
inspection or service  is needed when the steering
wheel is harder to turn or has too much free play,  or if
there are unusual sounds when turning or parking.

Brake Systems Operation

Watch for the “BRAKE” light coming on. Other signs of
possible  brake trouble are such things as repeated
pulling to one side when braking,  unusual sounds when
braking or between brake applications, or increased
brake  pedal travel. If you note one of these conditions,
repair the system at once.
For convenience, the following should be done when
wheels are removed  for rotation: Inspect lines and
hoses for proper hookup, bindings, leaks,  crack,
chafing etc. Inspect disc brake pads for wear and rotors
for surface condition.
Inspect other brake parts, including parking brake
drums, linings etc.,  at the same time. Check parking
brake adjustment.
Inspect the brakes more often if habit or conditions
result in  frequent braking.

Parking Brake and Transmission Park
Mechanism Operation

Park on a fairly steep hill and hold the vehicle with the
parking brake  only. This checks holding ability. On
automatic transmission vehicles, shifting  from “P”
position to the other positions cannot be made unless
the brake pedal is depressed when the key switch is in
the “ON” position or the engine is running.

MAINTENANCE AND LUBRICATION

0B–7

WARNING:  Before checking the starter safety
switch  operation below, be sure to have enough
room around the vehicle. Then firmly  apply both
the parking brake and the regular brake. Do not use
the accelerator  pedal. If the engine starts, be ready
to turn off the key promptly. Take these  precautions
because the vehicle could move without warning
and possibly cause  personal injury or property
damage.

Starter Safety Switch Operation (Automatic
Transmission)

Check by trying to start the engine in each gear while
setting the parking  brake and the foot brake. The starter
should crank only in “P” (Park) or “N” (Neutral).

Starter Safety Switch Operation (Manual
Transmission)

To check, place the shift lever in“Neutral”, push the
clutch  pedal halfway and try to start. The starter should
not crank. The starter  should crank only when the
clutch pedal is fully depressed.

Accelerator Linkage Lubrication

Lubricate the accelerator pedal fulcrum pin with chassis
grease.

Steering and Suspension Inspection

Inspect the front and rear suspension and steering
system for damaged,  loose or missing parts or signs of
wear. Inspect power steering lines and  hoses for proper
hookup, binding, leaks, cracks, chafing, etc.

Body and Chassis Lubrication

Lubricate the key lock cylinders, the hood latch, the
hood and door  hinges, the door check link, the parking
cable guides, the underbody contact points, and the
linkage.

Propeller Shaft Inspection and Lubrication

Check the propeller shaft flange-to-pinion bolts for
proper torque to 63 N•m (46 lb ft) for front and rear
propeller shaft.

Automatic Transmission Fluid 
Replacement

Under harsh operating conditions, such as constant
driving in heavy  city traffic during hot weather, or in hilly
or mountainous terrain, change  the transmission fluid
and service the sump filter after every 20,000 miles
(32,000 km) of operation.
More over, the remaining life percentage of ATF can be
estimated by using TECH-II as an auxiliary tool to judge
the right time for ATF replacement.
The remaining life percentage is calculated from ATF'S

heat history. When it is close to 0%, ATF replacement is
recommended.

Auto Cruise Control Inspection

Check to see if the clearance between cruise link and
accelerator link is  normal. Also, check that their
properly connected.

Brake Pedal Free Play Inspection

Note the brake pedal free play. It should be 6–10 mm
(0.23–0.39 in). Adjust brake control when there is little
or no free play.

Clutch Lines and Hoses Inspection

Check lines and hoses for proper attachment, binding,
leaks, cracks,  chafing, deterioration, etc. Any
questionable parts should be replaced or  repaired at
once. When abrasion or wear is evident on lines or
hoses, the cause must be corrected.

Clutch Control Lubrication

Lubricate the clutch pedal bushing, the clevis pin, and
pedal spring  every 15,000 miles (24,000 km) or 6
months.
If a squeaking noise arises from around the bushing or
the clevis pin  at the clutch pedal arm when the clutch
pedal is depressed, lubricate them.

Clutch Pedal Free Play Inspection

Note the clutch pedal free play. It should be 5 – 15 mm
(0.2 – 0.6 in).  Adjust clutch control when there is little or
no free play.

Accelerator Linkage Inspection

Inspect for interference, binding, and damaged or
missing parts. Check  accelerator pedal for smooth
operation and even pedal effort. Replace parts as
needed.

0B–8

MAINTENANCE AND LUBRICATION

Recommended Fluids and Lubricants

USAGE

FLUID/LUBRICANT

Engine

API SE, SF, SG, SH or ILSAC GF-1, GF-2 Engine oil 
(See oil chart on the following page for proper viscosity)

Engine coolant

Mixture of water and good quality ethylene glycol base 
type antifreeze.

Brake system

DOT-3 hydraulic brake fluid.

Power steering system

DEXRON® -III Automatic transmission fluid.

Automatic transmission

DEXRON® -III Automatic transmission fluid.

MUA Type Manual transmission & Transfer case

Engine oil 
(See oil chart on following page for proper viscosity)

Rear axle and front axle

GL-5 gear lubricant (Standard differential)
GL-5 Limited slip differential gear lubricant together with 
limited slip differential lubricant additive  (Part No. 
8-01052-358-0) or equivalent (If equipped with optional 
limited slip differential)  (See oil chart in this section for 
proper viscosity)

Clutch system

a. Pivot points

Chassis grease

b. Clutch fork joint

Chassis grease

c. Master cylinder

DOT-3 hydraulic brake fluid

Hood latch assembly

a. Pivots and spring anchor

Engine oil

b. Release pawl

Chassis grease

Hood and door hinges

Engine oil

Chassis lubrication

Chassis grease

Parking brake cables

Chassis grease

Front wheel bearings

Multipurpose grease

Shift on the fly system

GL-5 gear lubricant (SAE 75W-90)

Body door hinge pins and linkage, fuel door hinge, rear 
compartment lid hinges

Engine oil

Windshield washer solvent

Washer fluid

Key lock cylinder

Synthetic light weight engine oil (SAE 5W-30)

Accelerator linkage

Chassis grease

MAINTENANCE AND LUBRICATION

0B–9

Lubricant Viscosity Chart

Lubricants should be carefully selected according to the
lubrication  chart. It is also important to select viscosity
of lubricants according to  the ambient temperature by
referring to the following table.

Oil Viscosity Chart for Gasoline Engine

905RT011

Oil Viscosity Chart for Manual Transmission and Transfer Case

B00RW002

 

 

 

 

 

 

 

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