Isuzu KB P190. Manual - part 287

 

  Index      Isuzu     Isuzu KB P190 - service repair manual 2007 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  285  286  287  288   ..

 

 

Isuzu KB P190. Manual - part 287

 

 

6E-114  Engine Control System (4JH1) 

DTC P0243 (Symptom Code 5) (Flash Code 64) 

Circuit Description 
The engine control module (ECM) controls the
turbocharger wastegate valve based on the barometric 
pressure in order to reduce turbocharger spinning
speeds at high altitude area. The ECM controls the
turbocharger wastegate valve diaphragm by acting the 
regulated vacuum pressure via controlling the solenoid 
valve. The vacuum pressure sensor monitors the
regulated vacuum pressure to the turbocharger
wastegate valve. The ECM calculates desired vacuum
pressure and it compares the calculated desired
vacuum pressure to the actual value to determine the
solenoid valve position. When the actual vacuum
pressure is higher than the desired value, the solenoid
valve is closed to decrease the vacuum pressure. An
expected vacuum pressure amount should be detected 
while the engine running. If the ECM detects the actual
vacuum pressure amount is lower than desired vacuum
pressure amount, this DTC will set. 
Condition for Running the DTC 

•  The ignition switch is ON. 
•  The barometric pressure (BARO) is between 0

hPa and 3500 hPa. 

•  The intake air temperature (IAT) is between -50°C 

(-58 °F) and 200°C (392°F). 

•  The engine coolant temperature (ECT) is between

-50°C (-58 °F) and 150°C (302°F) 

Condition for Setting the DTC 

•  The ECM detects that the vacuum pressure is 50

hPa lower than the desired vacuum pressure for 3
seconds. This indicates excessive low vacuum
pressure. 

 

Action Taken When the DTC Sets 

•  The ECM illuminates the malfunction indicator 

lamp (MIL) when the diagnostic runs and fails. 

•  The ECM limits fuel injection quantity. 
•  The ECM uses an EGR solenoid valve control

substitution of 10%. 

Condition for Clearing the MIL/DTC 

•  The ECM turns OFF the MIL when the diagnostic 

runs and does not fail. 

•  A history DTC clears after 40 consecutive driving 

cycles without a fault. Or clear with the scan tool. 

Diagnostic Aids 

•  If an intermittent condition is suspected, refer to 

Intermittent Conditions in this section. 

•  Misrouted vacuum hoses may set this DTC. 
•  A vacuum pump problem will cause this DTC. 

Test Description 
The numbers below refer to the step number on the
diagnostic table. 
4. A skewed vacuum pressure sensor value (shifted to 
a low pressure) can set this DTC. The Vacuum 
Pressure on the scan tool should read near doubled 
barometric pressure (BARO) with the key ON and 
engine OFF. 
5. A skewed BARO sensor value (shifted to a higher 
pressure) may set this DTC. The BARO on the scan 
tool should read near surrounding barometric pressure.

 

DTC P0243 (Symptom Code 5) (Flash Code 64) 
Schematic Reference: 
Engine Controls Schematics 
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views 

 

Step Action 

Value(s) 

Yes 

No 

Did you perform the Diagnostic System Check-
Engine Controls? 

 

Go to Step 2 

Go to Diagnostic 

System Check-

Engine Controls 

1.  Install the scan tool. 
2.  Turn OFF the ignition for 30 seconds. 
3.  Start the engine and let idle for 30 seconds. 
4. Monitor the Diagnostic Trouble Code (DTC) 

Information with the scan tool. 

Is DTC P0105 (Symptom Code 1, 2, 7 or 9) or 
P0243 (Symptom Code 4 or 8) set? 

 

Go to Applicable 

DTC 

Go to Step 3 

Engine Control System (4JH1)  6E-115 

Step Action 

Value(s) 

Yes 

No 

1.  Turn OFF the ignition. 
2.  Inspect for the following conditions: 

•  Vacuum hoses are damaged or kinked. 
•  Misrouted vacuum hoses. 
•  A turbocharger solenoid valve is damaged. 
•  A vacuum pump is damaged. 
•  A vacuum regulating valve is damaged. 
• A turbocharger wastegate valve is 

damaged. 

•  Contaminated, skewed or slow vacuum 

pressure sensor. 

3.  Repair or replace as necessary. 
Did you find and correct the condition? 

 

Go to Step 15 

Go to Step 4 

1.  Turn ON the ignition, with the engine OFF. 
2. Observe the Vacuum Pressure Sensor and 

Barometric Pressure (BARO) with the scan tool. 

Does the scan tool indicate that the difference 
between the Vacuum Pressure Sensor and doubled 
BARO is less than the specified value? 

10 hPa 

Go to Step 7 

Go to Step 5 

1.  Observe the BARO parameter with the scan tool.
2.  Compare the BARO value to the range specified 

in the altitude vs. barometric pressure table. 
Refer to Altitude vs. Barometric Pressure. 

Is the BARO parameter within the range specified? 

 

Go to Step 6 

Go to Step 14 

1.  Turn OFF the ignition. 
2.  Disconnect the vacuum pressure sensor harness 

connector. 

3. Inspect for an intermittent and for a poor 

connection at the vacuum pressure sensor 
harness connector (pin 2 of C-124 connector). 

4. Disconnect the engine control module (ECM) 

harness connector. 

5.  Inspect for an intermittent, for a poor connection 

and corrosion on vacuum pressure sensor circuit 
at the harness connector of the ECM (pin 93 of 
C-57 connector). 

6. Test for high resistance on vacuum pressure 

sensor low reference circuit. 

7. Repair the connection(s) or circuit(s) as 

necessary. 

Did you find and correct the condition? 

 

Go to Step 15 

Go to Step 10 

1.  Turn OFF the ignition. 
2. Disconnect the vacuum hose from the 

turbocharger wastegate valve that is connected 
to the vacuum pressure sensor and the 
turbocharger solenoid valve. 

3.  Start the engine and accelerate the engine as 

necessary. 

Is there boost pressure leak from the turbocharger 
wastegate valve port? 

 

Go to Step 13 

Go to Step 8 

6E-116  Engine Control System (4JH1) 

Step Action 

Value(s) 

Yes 

No 

1.  Turn OFF the ignition. 
2.  Reconnect the vacuum hose to the turbocharger 

wastegate valve. 

3. Disconnect the vacuum hose from the 

turbocharger solenoid valve that is connected to 
the vacuum regulating valve “Z” port. 

4. Connect a hand-held vacuum pump (5-8840-

0279-0/J-23738-A) to the disconnected vacuum 
hose. 

5.  Start the engine and let engine idle. 
Does the hand-held vacuum pump indicate more 
than 23 cmHg (9 inHg)? 

 

Go to Step 9 

Go to Step 12 

1.  Turn OFF the ignition. 
2.  Disconnect the hand-held vacuum pump from the 

vacuum hose. 

3.  Reconnect the vacuum hose to the turbocharger 

solenoid valve. 

4.  Disconnect the vacuum hose from the vacuum 

pressure sensor that is connected to the 
turbocharger solenoid valve and the turbocharger 
wastegate valve. 

5. Connect a hand-held vacuum pump (5-8840-

0279-0/J-23738-A) to the disconnected vacuum 
hose. 

6.  Disconnect the vacuum pressure sensor harness 

connector in order to active turbocharger 
solenoid valve. 

7  Start the engine and let engine idle. 
Does the needle of hand-held vacuum pump shake 
between 0 and 20 cmHg (8 inHg)? 

 

Go to Step 10 

Go to Step 11 

10 

Replace the vacuum pressure sensor. Refer to 
Vacuum Pressure Sensor Replacement in this 
section. 
Did you complete the replacement? 

 

Go to Step 15 

 

11 

Replace the turbocharger solenoid valve. Refer to 
Turbocharger Solenoid Valve Replacement in this 
section. 
Did you complete the replacement? 

 

Go to Step 15 

 

12 

Replace the vacuum regulating valve. 
Did you compete the replacement? 

 

Go to Step 15 

 

13 

Replace the turbocharger wastegate valve. Refer to 
Turbocharger in Engine Mechanical section. 
Did you complete the replacement? 

 

Go to Step 15 

 

14 

Important: Replacement ECM must be 
programmed. 
Replace the ECM. Refer to Engine Control Module 
(ECM) Replacement in this section. 
Did you complete the replacement? 

 

Go to Step 15 

 

15 

1.  Reconnect all previously disconnected hoses or 

harness connector(s). 

2.  Clear the DTCs with the scan tool. 
3.  Turn OFF the ignition for 30 seconds. 
4.  Start the engine. 
5.  Monitor the DTC Information with the scan tool. 
Did the DTC fail this ignition? 

 

Go to Step 2 

Go to Step 16 

Engine Control System (4JH1)  6E-117 

Step Action 

Value(s) 

Yes 

No 

16 

Observe the DTC Information with the scan tool. 
Are there any DTCs that you have not diagnosed? 

 

Go to Diagnostic 

Trouble Code (DTC) 

List System 

OK 

 

 

 

 

 

 

 

 

Content   ..  285  286  287  288   ..