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5D-10 PARKING BRAKE SYSTEM Removal 1. Remove wheel and tire. 2. Remove brake drum. 3. Remove tension pin and shoe clamp spring. 4. Remove return spring. 5. Remove shoe assembly with parking brake lever. 6. Remove shoe assembly with adjuster lever and spring. 7. Remove parking brake inner cable from parking brake lever. 8. Use offset box wrench (12 mm hex.) to compress locking lugs on the cable, then remove parking brake outer cable from back plate. NOTE: Do not twist or bend the cable too much. A damaged cable will cause poor operation or a cable
RTW55CSH000301 Legend (1) Offset Box Wrench (12 mm hex) 9. Remove nut to fix the cable on the leaf spring. 10. Take out parking brake rear cable from the back plate. 11. Remove parking brake cable bolt and nut. 12. Disconnect T-end from the equalizer of front cable.
Installation NOTE: Be sure to use a new shoe clamp spring and a 1. Apply grease (multipurpose type grease) to the connecting portion of the rear cable and equalizer. (arrow mark). 2. Install parking brake outer cable in back plate and inner cable in parking brake lever. 3. Install return spring. 4. Install shoe clamp spring and tension pin. 5. Install shoe assembly with adjuster lever, shoe assembly with parking brake lever and spring. ---- snap action 6. Install nut and tighten it to the specified torque. Torque: 7 N ⋅⋅⋅⋅m (0.7 kgf⋅⋅⋅⋅m/61 lb⋅⋅⋅⋅in) 7. Connect T-end with equalizer through outer cable retainer. 8. Install parking brake cable nut and tighten it to the specified torque. Torque: 15 N ⋅⋅⋅⋅m (1.5 kgf⋅⋅⋅⋅m/11 lb⋅⋅⋅⋅ft) 9. Install parking brake cable bolt and tighten it to the specified torque. Torque: 7 N ⋅⋅⋅⋅m (0.7 kgf⋅⋅⋅⋅m/61 lb⋅⋅⋅⋅in) 10. Install brake drum. 11. Install wheel and tire. 12. Pull parking brake lever with a force equivalent to operating force: 490 N (50 kg/110 lb), 10 times for conditioning. 13. Adjust parking brake lever adjusting nut so that parking brake lever goes through 6-9 notches (Bucket Seat) or 8 −14 notches (Bench Seat), when pulled with an operation force of 294 N (30 kg/ 66 lb). 14. Check brake for no drag.
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