Infiniti G35 (V35) Sedan. Manual - part 459

DLN-270

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DRIVE PINION

DRIVE PINION

M/T

M/T : Exploded View

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1.

Drive pinion lock nut

2.

Companion flange

3.

Front oil seal

4.

Pinion front bearing

5.

Gear carrier

6.

Side oil seal

7.

Side flange

8.

Collapsible spacer

9.

Pinion rear bearing

10. Pinion height adjusting washer

11.

Drive pinion

12. Side bearing adjusting washer

13. Side bearing

14. Drive gear

15. Differential case B

16. Side gear thrust washer

17. Circular clip

18. Side gear

19. Pinion mate shaft

20. Pinion mate thrust washer

21. Pinion mate gear

22. Viscous coupling

23. Differential case A

24. Bearing cap

25. Filler plug

26. Gasket

27. Rear cover

28. Drain plug

A: Oil seal lip

B: Screw hole

C: After tightening the bolts to the specified torque, tighten the bolts additionally by turning the bolts 31 to 36 degrees.

:

Apply gear oil.

:

Apply anti-corrosion oil.

:

Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

.

 

:

Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Products 

and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

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DRIVE PINION

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

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M/T : Disassembly

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1.

Remove differential assembly. Refer to 

DLN-247, "M/T : Disassembly"

.

2.

Remove drive pinion lock nut with the flange wrench.

3.

Put matching mark (B) on the end of drive pinion. The matching
mark should be in line with the matching mark (A) on companion
flange (1).

CAUTION:

For matching mark, use paint. Never damage companion
flange and drive pinion.
NOTE:
The matching mark (A) on the final drive companion flange (1)
indicates the maximum vertical runout position.
When replacing companion flange, matching mark is not neces-
sary.

4.

Remove companion flange using the suitable pullers.

5.

Press drive pinion assembly out of gear carrier.

CAUTION:

Never drop drive pinion assembly.

6.

Remove front oil seal.

7.

Remove side oil seal.

8.

Remove pinion front bearing inner race.

9.

Remove collapsible spacer.

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

DRIVE PINION

10. Remove pinion rear bearing inner race and pinion height adjust-

ing washer with the replacer (A) [SST: ST30031000 (J-22912-
01)].

11. Tap pinion front/rear bearing outer races uniformly a brass rod or

equivalent to removed.

CAUTION:

Never damage gear carrier.

M/T : Assembly

INFOID:0000000000957454

1.

Install front bearing outer race (1) and rear bearing outer race
(2) using drifts.

CAUTION:

• At first, using a hammer, tap bearing outer race until it

becomes flat to gear carrier.

• Never reuse pinion front and rear bearing outer race.

2.

Select drive pinion height adjusting washer. Refer to 

DLN-274,

"M/T : Adjustment"

.

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A: Drift [SST: ST30720000 (J-25405)]

B: Drift [SST: KV40105230 (

—

)]

C: Drift bar [SST: ST30611000 (J-25742-1)]

D: Drift [SST: ST30613000 (J-25742-3)]

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200V]

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3.

Install selected drive pinion height adjusting washer (2) to drive
pinion. Press pinion rear bearing inner race (1) to it, using drift
(A) [SST: ST30901000 (J-26010-01)].

CAUTION:

• Pay attention to the direction of pinion height adjusting

washer. (Assemble as shown in the figure.)

• Never reuse pinion rear bearing inner race.

4.

Assemble collapsible spacer to drive pinion.

CAUTION:

Never reuse collapsible spacer.

5.

Apply gear oil to pinion rear bearing, and assemble drive pinion
into gear carrier.

6.

Apply gear oil to pinion front bearing, and assemble pinion front
bearing inner race to drive pinion assembly.

CAUTION:

Never reuse pinion front bearing inner race.

7.

Using suitable spacer (A), press the pinion front bearing inner
race to drive pinion as far as drive pinion nut can be tightened.

8.

Using the drift (A) [SST: ST30720000 (J-25405)], install front oil
seal as shown in figure.

CAUTION:

• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference of oil seal.

9.

Install companion flange (1).
NOTE:
When reusing drive pinion, align the matching mark (B) of drive
pinion with the matching mark (A) of companion flange, and then
install companion flange (1).

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