Hyundai Elantra Neos / Hyundai i30. Manual - part 31

BP-60

BODY  PANEL REPAIR PROCEDURE

16. Clean and prepare all welds, remove all residue.

17. Apply the two-part epoxy primer to the interior of the

rear floor side member.

18. Apply an anti-corrosion to the interior of the rear floor

side member.
(Refer to the CORROSION PROTECTION)

19. Prepare exterior surfaces for priming, using wax and

grease remover.

20. Apply metal conditioner and water rinse.

21. Apply conversion coating and water rinse.

22. Apply the two-part epoxy primer.

13.  Fit and clamp the new rear combination lamp housing

panel assembly in place.

14. Measure each measurement point (Refer to the  BODY

DIMENSIONS) and correct the installation position.

15.  MIG plug weld all holes.

BFDBP6710

BFDBP6701C

BFDBP6701B

BFDBP6701C

BFDBP6701D

BODY PANEL REPAIR PROCEDURE

BP-61

23. Apply the correct seam sealer to all joints (Refer to

the BODY SEALING LOCATIONS).

BFDBP6701E

24

Reprime over the seam sealer to complete the repair

25

After completing body repairs, carefully apply Under
coating to the Under body (Refer to the CORROSION
PROTECTION).

26

In order to improve corrosion resistance, if necessary,
apply an Under body anti-corrosion agent to the panel
which is repaired or replaced (Refer to the CORROSION
PROTECTION).

BFDBP6705D

BFDBP6705E

BP-62

BODY  PANEL REPAIR PROCEDURE

FRONT AND REAR DOOR OUTER PANELS

WELDING POINTS

BFDBP6711

BFDBP6712

FRONT DOOR

REAR DOOR

MIG plug welding

MIG butt welding

MIG lap welding

MIG plug welding

MIG butt welding

MIG lap welding

BODY PANEL REPAIR PROCEDURE

BP-63

REMOVAL

1.

Cut door outer panel hem with a sander.

2.

After grinding off the hemming location, remove the
outer panel.

3.

Dress rusty part with a sander and prepare surface to
be hemmed.

INSTALLATION

1.

Apply adhesive or equivalent to outer panel hem.

2.

Apply mastic sealer or equivalent to the door upper
member and door reinforcement beam as shown in
the figure.

PRO-1831

PRO-1771

BFDBP6713

BFDBP6714